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Owner’s Manual
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MODELS AH/B/C/S
INSTALLATION & OPERATION
Rev 1.00 A
C M A D I S H M A C H I N E S
1 2 7 0 0 K N O T T A V E N U E
GARDEN GROVE, CALIFORNIA 92841
8 0 0 - 8 5 4 - 6 4 1 7
F A X 7 1 4 - 8 9 5 - 2 1 4 1
T
ABLE OF
C
ONTENTS
M
ODEL
AH/B/C/S.
1.
SPECIFICATIONS ........................................................................................ 3
1.1
M
ODEL
AH/C...................................................................................................................................... 3
1.2
M
ODEL
B............................................................................................................................................. 4
1.3
AH, B
AND
C O
PERATIONAL
C
YCLE
................................................................................................... 5
2.
GETTING STARTED..................................................................................... 7
2.1.
I
NTRODUCTION TO
M
ODELS
AH, B ,C&” S”
SERIES
. .......................................................................... 7
2.2.
R
ECEIVING AND
I
NSTALLATION
........................................................................................................... 8
2.2.1.
Electrical .................................................................................................................................... 8
2.2.2.
Plumbing..................................................................................................................................... 8
2.2.3.
Connecting the Scrap Accumulator and Drain........................................................................... 9
2.2.4.
Installer’s Checklist .................................................................................................................... 9
3.
OPERATION ............................................................................................... 10
3.1.
I
NITIAL
S
ETUP
................................................................................................................................... 10
3.1.1.
Check…..................................................................................................................................... 10
3.1.2.
Filling the Machine................................................................................................................... 10
3.1.3.
Chemicals ................................................................................................................................. 10
3.1.4.
Run a Cycle............................................................................................................................... 10
3.2.
G
ENERAL
........................................................................................................................................... 11
3.3.
A
DDENDUM FOR
M
ACHINES
I
NSTALLED IN THE
C
ITY OF
C
HICAGO
.................................................... 12
3.4.
E
LECTRICAL
D
IAGRAMS
.................................................................................................................... 13
3.4.1.
Models AH/ C & B .................................................................................................................... 13
3.4.2.
Solid Bowl................................................................................................................................. 14
1. Specifications
Electrical and plumbing connections must be made by a qualified service person who will comply with all available
Federal, State, and Local Health, Electrical, Plumbing and Safety codes
1.1 Model
AH/C
WATER CONSUMPTION
PER RACK
1.7 GAL.
(6.45 L)
PER HOUR
74 GPH
(280.1 LPH)
OPERATING CYCLE
WASH TIME-SEC.
45
45
RINSE TIME-SEC.
30
30
DWELL TIME-SEC.
15
15
TOTAL CYCLE
90 SEC.*
90 SEC.*
*Other cycle times are available
OPERATING CAPACITY
RACKS PER HOUR (NSF Rated)
40
40
WASH TANK CAPACITY
1.7 GAL.
(6.45 L)
PUMP CAPACITY
52 GPM
(197 LPM)
WATER REQUIREMENTS
REQUIRED MINIMUM TEMP.
120°F
(49°C)
RECOMMENDED TEMP.
140°F
(60°C)
WATER INLET
¾”
1.9cm
DRAIN CONNECTION
2”
5.1cm
DIMENSIONS
DEPTH 25
¾”
(65.4cm)
WIDTH 25
¾”
(65.4
cm)
HEIGHT
56-57”
(142-144.8cm)
HEIGHT (SCULLERY)
66”-67”
(168-170 cm)
USA
METRIC
MAX CLEARANCE FOR DISHES
17”
MAX CLEARANCE FOR DISHES (S)
27”
(43.18 cm)
(68,58”cm)
STANDARD TABLE HEIGHT
34”
(86.36 cm)
STANDARD DISH RACKS
19 ¾” x 19 ¾”
(50 x 50 cm)
ELECTRICAL RATING
VOLTS
(60-Hz)
AMPS
115
16
WASH PUMP MOTOR
1 HP
SHIPPING WEIGHT
APPROXIMATE
270# (122.5
kg)
APPROXIMATE (SCULLERY)
295#
(133.8 kg)
MODEL AH, B & C INSTALLATION & OPERATION MANUAL Rev. 1.00A
Page
3
Electrical and plumbing connections must be made by a qualified service person who will comply with all available
Federal, State, and Local Health, Electrical, Plumbing and Safety codes
1.2 Model
B
USA
METRIC
WATER CONSUMPTION
PER CYCLE
3.0 GAL.
(11.4 L)
PER HOUR
118.4 GPH
(448.2 LPH)
OPERATING CYCLE
WASH TIME-SEC.
45
45
RINSE TIME-SEC.
30
30
DWELL TIME-SEC.
15
15
TOTAL CYCLE
90 SEC.*
90 SEC.*
*Other cycle times are available
OPERATING CAPACITY
RACKS PER HOUR (NSF Rated)
80
80
WASH TANK CAPACITY
3.0 GAL.
(11.4 L)
PUMP CAPACITY (two pumps)
104 GPM
(393.68 LPM)
WATER REQUIREMENTS
REQUIRED MINIMUM TEMP.
120°F
(49°C)
RECOMMENDED TEMP.
140°F
(60°C)
WATER INLET
¾”
1.9cm
DRAIN CONNECTION
2”
5.1cm
DIMENSIONS
DEPTH 25
¼”
(64
cm)
WIDTH
44 ¼”
(112 cm)
HEIGHT
55 ½”-56 ½”
(141-143.5 cm)
HEIGHT (SCULLERY)
65-66”
(165-168cm)
MAX CLEARANCE FOR DISHES
MAX CLEARANCE FOR DISHES (S)
17”
27"
(43.18 cm)
(68,58cm)
STANDARD TABLE HEIGHT
34”
(86.36 cm)
STANDARD DISH RACKS
19 ¾” x 19 ¾”
(50 x 50 cm)
ELECTRICAL RATING
VOLTS
(60-Hz)
AMPS
115
26
WASH PUMP MOTORS (2)
1 HP each
SHIPPING WEIGHT
APPROXIMATE
352# (160
kg)
APPROXIMATE (SCULLERY)
377#
(171 kg)
MODEL AH, B & C INSTALLATION & OPERATION MANUAL Rev. 1.00A
Page
4
1.3
AH, B and C Operational Cycle
*
The AH, B and C Operational Cycle have a total cycle time of 90 seconds. The Timing
Diagram and the steps listed below detail the individual functions that are executed during
each Operational Cycle.
Seconds:
0
10
20
30
40
50
60
70
80
90
1. With the machine powered up, closing the doors begins a cycle.
Start/Stop
Cycle Reset
Drain/Rack
Counter
Flush/Fill
Detergent
Sanitizer
Rinse Aid
Pump Motor
WASH
DRAIN
RINSE
4sec. delay to prevent
chemical damage
Cam 1
Cam 2
Cam 3
Cam 4
Cam 5
Cam 6
Cam 7
Cam 8
a) When the door closes the timer assembly motor is energized through the normally
closed contact of the Start/Stop Relay.
b) Within a couple of seconds cams 1 and 2 close their respective switches. Cam
switch 1 (Start/Stop) maintains power to the timer assembly motor throughout the
90-second cycle. Cam switch 2 (Cycle Reset) energizes the Start/Stop Relay.
c) The Start/Stop Relay, once it is energized by cam switch 2, is held in by its own
normally open contact for as long as the doors remain closed.
2. Cam switch 8 controls the pump motor. The pump motor comes ON at the beginning
of the operational cycle and continues to run until the end of the drain function
(controlled by cam switch 3), at which time it turns off for about eight seconds allowing
time for the machine to refill enough to avoid running the pump dry before the pump
motor restarts and runs to the completion of the operational cycle.
*
“S” series same otherwise noted
MODEL AH, B & C INSTALLATION & OPERATION MANUAL Rev. 1.00A
Page
5
The pump motor runs the pump for the 45-second wash cycle, then pumps the water out
through the drain, turns off for about 8 seconds (allowing the machine to refill with
clean rinse water) and then runs the pump for the 30-second rinse cycle.
3. Cam switch 3 controls the drain function. At the end of the 45-second wash cycle, cam
switch 3 energizes the drain solenoid allowing the wash water out of the machine. Cam
switch 3 also increments the rack counter by one each cycle.
4. Cam switch 4 controls the water solenoid valve on the water supply to flush and fill the
machine. At the end of the wash cycle the drain solenoid valve is open and drain
begins, the pump motor continues to run. About the middle of the drain cycle, Cam 4
opens the fill solenoid valve and the flush function begins flushing residual detergent.
At the end of drain cycle, drain solenoid valve closes and the pump motor is stopped—
the machine begins to fill for the rinse cycle. Once the machine has refilled
sufficiently, the pump motor restarts carrying out the rinse portion of the cycle as the
filling of the wash tank completes. This can be adjusted as necessary for water pressure
situation.
5. Cam switch 5 controls the detergent pump and turns ON about 5 seconds after the
operational cycle is started and runs for a few seconds to provide sufficient detergent
for the wash cycle. This cam can be adjusted as necessary for proper detergent dosage.
6. Cam switches 6 and 7 control the sanitizer and rinse pumps respectively. They turn ON
at the beginning of the rinse cycle and run for a few seconds to provide sufficient
sanitizer and rinse aid for the rinse cycle. These cams can be adjusted as necessary for
proper chemical dosage.
7. At the end of the cycle cam switches 1 and 2 open (de-energize) stopping the cycle.
The Start/Stop relay is held energized by its normally open contact until the doors are
opened. Opening the doors de-energizes the Start/Stop Relay, which will then cause a
new cycle to start when the doors are once again closed.
Note:
Holding the START switch on for a couple of seconds will start a cycle without
opening and closing the doors.
MODEL AH, B & C INSTALLATION & OPERATION MANUAL Rev. 1.00A
Page
6
2. Getting Started
All sections of the manual address dishmachine models AH, B ,C & “S”series. Separate
information on each machine is only provided where differences exist between the models.
2.1. Introduction
to
Models AH, B ,C&” S” series.
The CMA AH, B ,C &”S”series.Dishmachines are safe and easy to operate with their “Auto
Start/Stop” function. The Dishmachines’ top mounted controls include built-in chemical pumps
controlled by adjustable cams to insure proper chemical usage. The integrated scrap accumulator
prevents food soil from entering the drain system. The models AH and C can be run at a rate of 40
racks/160 covers per hour, while the model B can be run at a rate of 80racks/320 covers per hour
and their heavy-duty stainless steel construction assures long life and years of trouble free
operation.
There are also accessories that can be chosen when desired such as the optional Sani Alarm, Solid
Bowl, dish tables,temp sure booster heater.
The supply water to the dishmachine should be 140°F. The pipe supplying the water must be ¾”
minimum. The supply water connects to the gate valve located at the back of the machine (¾”
female pipe thread connection). The drain is 2" and comes off of the scrap accumulator for easy
attachment of your drain line. See section
2.2.3 Connecting the Scrap Accumulator and Drain
.
This manual is structured to provide a complete reference guide to the models AH,B,C &”S” series
Dishmachines. It is presented in a manner that all users will be able to comprehend and use as an
effective tool in supporting the operation and maintenance of the dishmachine. The first section
explains how the machine is packaged and what to look for when receiving the machine.
After unpacking the machine, this manual explains how to install and set up the machine for use.
Requirements are given for plumbing, wiring, and space considerations.
These attributes of the
machine are always taken into consideration by our well-trained sales representatives prior to the
order being placed
. In the manual, guidance is also given for installation to ensure that the
machine will be able to run at optimum conditions.
The Operation section of the manual may be used for instruction and procedures when required.
This section also includes electrical diagrams for the Dishmachines. This portion of the manual is
made easy to understand so that all levels of operators may be able to read and comprehend the
operation of the machine. The function of the machine itself is mostly automatic and takes little
training to put into full operation.
There is also an addendum for machines installed in the city of Chicago.
CMA warranties the workmanship of the machine.
At CMA we are committed to providing the best machines and customer service in the food industry
and your feedback is welcome.
MODEL AH, B & C INSTALLATION & OPERATION MANUAL Rev. 1.00A
Page
7
Getting Started
2.2.
Receiving and Installation
The dishwasher is shipped from the factory in a corrugated box on a wooden pallet. The
installation guidelines give a systematic procedure for setting up the machine.
Start by removing the dishmachine from the box. Remove the packaging, unwrap the machine and
check for the following components:
Scrap Accumulator complete with lid and scrap tray.
Inside the wash tank is a box with one control box key, 4 legs, thermometer, spray
arms, machine manual and a cam timer wrench.
Tube Stiffeners: The tube stiffeners must be used to prevent the feed tubes from
curling up inside the chemical pail allowing the tip to rise out of the chemical. Remove
the tie-wraps securing the tube stiffeners to the dishmachine to free them up for use.
Be careful not to remove any of the tie-wraps securing the tube bundle. Red is for
detergent, white for sanitizer, and blue for rinse aid.
2.2.1. Electrical
*
A 20-amp, 115 volt, 60 Hz dedicated circuit must be used to supply electrical power to the model
AH and model C Dishmachines (see model AH specifications on page 3 and model C specifications
on page 5). A 30-amp, 115 volt, 60 Hz dedicated circuit must be used to supply electrical power to
the model B Dishmachine (see model B specifications on page XX4).
2.2.2. Plumbing
*
The water supply connection is made with a ¾” hot water line to the water supply inlet on the top of
the machine. The water supplied to the machine is recommended to be 140° F (120° F minimum).
Caution: Do not connect galvanized pipe water supply to dishmachine. This will create electrolysis,
causing corrosion.
Technical personnel are available during normal business hours at CMA Headquarters should you,
as an installer, have any questions please call
800-854-6417
.
*
Electrical and plumbing connections must be made by a qualified service person who will comply
with all available Federal, State, and Local Health, Electrical, Plumbing and Safety codes
MODEL AH, B & C INSTALLATION & OPERATION MANUAL Rev. 1.00A
Page
8
Getting Started
2.2.3. Connecting the Scrap Accumulator and Drain
The scrap accumulator is designed to perform two basic functions:
1. It allows all the heavy solids to discharge out of the machine with each wash cycle and
collect in a clean out tray.
2. It provides accumulation capacity to allow draining the contents of one cycle regardless
of the discharge rate of the existing drain.
The drain pipe is connected to the scrap accumulator drain using a 2” no-hub connector (not
supplied) as shown in
Figure 2.2.3
below.
Figure 2.2.3
2.2.4. Installer’s
Checklist
Dishmachine checked for concealed damage
Hot water supply is minimum 120°F, recommended 140° F (49/60 C)
Incoming water supply line is ¾” minimum (not galvanized)
Supply circuit breaker for machine is properly sized
Service voltage and phase type are correct to machine data plate
Drain pipe is installed with adequate air gap (must meet local codes)
Dishmachine is properly grounded
Dishmachine is properly leveled
Machine circuit breaker is labeled “DISHWASHER”
Machine has been connected with correctly sized wire
MODEL AH, B & C INSTALLATION & OPERATION MANUAL Rev. 1.00A
Page
9
3. Operation
3.1. Initial
Setup
All machines are equipped with switches to prime the peristaltic pumps at anytime the master switch is
"ON".
Following completion of the installation, always fill the machine with water before starting it.
Caution: Do not operate the dishmachine without the drain screen in place. Debris getting into the
pump impeller can damage the pump.
3.1.1. Check…
Drain screen is in place
Spray arms and end plugs are secure
3.1.2. Filling the Machine
With the power “ON” hold the fill button until the water level is approximately ½” to ¾” below the
overflow hole in the PVC standpipe. The water level should be approximately even with the
bottom edge of the splash guard in the sump area of the machine.
3.1.3. Chemicals
•
Assure there is a sufficient supply of chemicals before beginning a shift.
•
Check the chemical lines to the chemical containers.
MODEL AH, B & C INSTALLATION & OPERATION MANUAL Rev. 1.00A
Page
10
a. Red: detergent line.
b. Blue: rinse agent line.
c. Clear/White: sanitizer line.
•
Activate the prime switches for the three chemical pumps until product is
discharging into the machine.
3.1.4. Run a Cycle
To start the machine close the doors - the machine will automatically start and run through its
cycle. Watch to ensure that the chemicals are delivered and stop during the cycle. The amount
of chemical delivered, whether it is detergent, sanitizer or rinse aid, is determined by its
respective cam on the cam timer.
•
Cam number 5 runs the detergent pump
•
Cam number 6 runs the sanitizer pump
•
Cam number 7 runs the rinse aid pump
These cams were set at the factory but can be adjusted after final installation to maximize
efficiency of chemical use .Check the water temperature at the end of the cycle for minimum
120
°
F, recommended 140
°
F (49/60
°
C).
CAUTION:
Excessive tightening of the cover plate screws may stall the motors on the new peristaltic
pumps. If a peristaltic pump does not turn when the micro switch is activated, loosen the screws on the
cover plate.
Operation
3.2. General
Please follow the instructions given here before each shift to assure trouble free operation.
Caution: Do not operate the dishmachine without the drain screen in place. Debris getting into the
pump impeller can damage the pump.
1. Drain the water if it is cold by lifting the drain ball until all the water is out of the machine.
2. Check the drain screen and, if needed, remove it from the machine and clean it out. After
cleaning, replace it properly into the sump housing.
3. Check the wash arm spray tips. If they are clogged, clean them with a toothpick and rinse
them at the sink. Replace the wash arms.
4. Check the chemical lines to the chemical containers.
a. Red: detergent line.
b. Blue: rinse agent line.
c. Clear/White: sanitizers destainer line.
5. Press and hold the fill switch until the water level is approximately ½” to ¾” below the
overflow hole in the PVC standpipe. The water level should be approximately even with the
bottom edge of the splash guard in the sump area of the machine.
6. Once a proper water level is established, check the temperature of the water (it should be
minimum 120
°
F, recommended 140
°
F, 49/60
°
C).
7. Insert a rack of dishes into the machine and close the doors. The machine will
automatically start when the doors are closed.
8. After the machine stops, raise the doors, remove the rack of dishes (allow to dry before
stacking).
9. Insert the next rack of dishes into the machine and close the doors. Again the machine will
automatically start when the doors are closed.
10. At the end of the shift, drain the machine by lifting the drain ball out of the drain until the
machine is completely drained.
11. Remove and clean the drain screen. Remove and clean the spray arms. (See wall chart
instructions).
12. Replace the drain screen and spray arms.
If the doors are lifted during a cycle, the machine will automatically stop running.
The machine will run through the wash and rinse cycles automatically feeding the proper chemicals and
then turn itself off.
In an emergency you can turn off the machine by turning off the main power switch at the back of the
control box.
Note:
It is essential that the operator thoroughly understand the importance of pre-scrapping the dishes
before loading them. All Dishmachines are equipped with a removable drain screen. The drain screen
can be easily removed for cleaning between Operational Cycles of the dishmachine. Properly pre-
scrapping the dishes should permit the dishmachine to operate for an entire shift before needing to
remove and clean the drain screen.
MODEL AH, B & C INSTALLATION & OPERATION MANUAL Rev. 1.00A
Page
11
3.3.
Addendum for Machines Installed in the City ofChicago
"All food dispensing establishments using chlorine or other approved chemical sanitizers shall, at all
times, maintain an adequate testing device."
"Dishes and other eating and drinking utensils to be washed in a dishwashing machine shall be
properly scraped and pre-rinsed and shall be stacked in racks or trays so as to avoid overcrowding,
and so as to permit the wash and rinse waters to reach all surfaces of each utensil."
"In machine washing, multi-use eating and drinking utensils shall be washed in water containing a
suitable detergent at a temperature minimum 120 degrees F,recommended 140 degrees F. or other
method approved by the Department of Health.
"The water in the wash tank shall be changed during operation as often as is necessary to keep it
reasonably clean. An effective concentration of detergent in the wash water shall be maintained at
all times."
"Bactericidal treatment shall consist of exposure of all surfaces of dishes and utensils being washed
to a rinse of clean water, at a temperature of not less than 180 degrees F. or other method approved
by the Department of Health."
"All dishwashing machines shall maintain a flow pressure not less than 15 or more than 25 pounds
per square inch on the fresh water line at the machine and not less than 10 pounds per square inch
at the rinse nozzles. A suitable gauge cock shall be provided immediately upstream from the final
rinse spray to permit checking the flow of the final rinse water. An easily readable thermometer
accurate to
±
2 degrees F. shall be provided on both the wash and rinse water lines of the
dishwashing machine which will indicate the temperature of the water solution therein."
"Dishwashing machines shall be thoroughly cleaned at least once each day. The pumps and the
wash and rinse sprays or jets shall be so designed that a forceful stream of water will reach all
surfaces of the utensils when they are properly racked. These parts shall be thoroughly cleaned at
least once each day. The pumps and the wash and rinse sprays or jets shall be so designed that a
forceful stream of water will reach all surfaces of the utensils when they are properly racked. These
parts shall be readily accessible for inspection and cleaning."
"After bactericidal treatment, utensils and containers shall be stored at a sufficient height above the
floor in a clean, dry place, protected from flies, splash, dust, overhead leakage and condensation,
and other contamination. Containers and utensils shall be inverted, covered, or otherwise protected
from contamination until used for serving."
Drain racks, trays, and shelves shall be made of non-corrodible material and shall be kept clean.
In handling containers and utensils the surfaces thereof which come in contact with food or drink
shall not be touched by the hands, except during the process of washing.
Tables for clean and dirty dishes and food shall be so arranged that the dirty dishes will be as far
removed from the food and clean dishes as may be possible.
All single-service articles and utensils shall be purchased in sanitary cartons and stored therein in a
clean, dry place until used, and after removal from the cartons, these articles shall be handled in
such a manner as to prevent contamination.
Please note the following procedures must be followed for City of Chicago Approval:
1. All low energy models must have low level sani-alarms, both visual and audio.
2. All models must have a City of Chicago approval data label affixed to the machine.
3. Chlorine sanitizer must be a minimum of 100 PPM.
MODEL AH, B & C INSTALLATION & OPERATION MANUAL Rev. 1.00A
Page
12
3.4. Electrical
Diagrams
3.4.1. Models AH/ C & B
MODEL AH, B & C INSTALLATION & OPERATION MANUAL Rev. 1.00A
Page
13
3.4.2. Solid
Bowl
MODEL AH, B & C INSTALLATION & OPERATION MANUAL Rev. 1.00A
Page
14