A2Z Ozone Systems Aquatic 2 Operating Manual - User Manual

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Aquatic 2

Operating Manual

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Table of Contents

• Important Safety Information

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• Technical Specifications

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• Aquatic 2 Features

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• Installation Instructions

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• Wiring Diagram

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• Operating Instructions

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• Maintenance

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• Troubleshooting

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• Warranty

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Important Safety Information

Proper installation and usage of your Aquatic 2 Spa Ozone Generator is your responsibility.
Read and follow this owner’s manual carefully for important installation, operation and
safety information. Basic safety precautions should always be followed, including but not
limited to the following:
•  Read and follow all instructions.
•  All electrical connections should be made by a qualified electrician.
•  Follow all applicable electrical codes.
•  Be sure the electrical power is shut OFF at the main circuit breaker before installing the

ozone generator.

• If the ozone generator electrical connection is to be attached to spa controls, be sure the

spa controls are protected by a Ground Fault Circuit Interrupter (GFCI). If the Aquatic 2
is connected to an independent electrical supply a GFCI must be installed between the
ozone generator and the electrical supply.

• Do not bury the cord.

WARNING

– To reduce the risk of electrical shock, replace damaged cord immediately.

• Per UL spa requirements, the Aquatic 2 must be mounted indoors or under a cover

sheltered from the elements (rain, sun, sprinklers).

• Mount the Aquatic 2 so that it is inaccessible to anyone in the spa. Never attempt

servicing when wet.

• To reduce the risk of injury, the unit should be mounted where it is inaccessible to

children.

• Plastic ozone supply tubing is available with the Aquatic 2. Never replace this tubing with

metal tubing.

• Do not operate the Aquatic 2 unless sufficient air flow is being drawn through the unit.

WARNING

– Short term inhalation of high concentrations of ozone and long-term

inhalations of low concentrations of ozone can cause harmful physiological effects. Do not
inhale ozone gas produced by the device.

PLEASE SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE

In Accordance With California Regulations -- This Ozone Generator is Solely for Industrial
Use and Must Be Installed by a Professional. Potential Health Hazard: Emits Ozone.

Technical Specifications

Model

Aquatic 2

Electric

85-250 VAC, 50/60 Hz

Power

6 W

Ozone
Output

300 mg/hour

Size

3.6 x 2.5 x 5.7 inches
92 x 62 x 146 millimeters

Weight

.74 lbs
330 grams

Connection

AMP Model

Cable

5.5 feet

Check Valve

¼ inch

Tube

5 feet

Items Included:

1. Aquatic 2 spa ozone generator
2. Aquatic 2 operation manual
3. 1 check valve
4. 5 feet of tubing
5. 4 hose ties
6. 2 screws and plastic anchor for mounting

(Bottom of unit)

Aquatic 2 Features

Air Intake

Allows air that is needed for ozone to pass over the ozone cell. DO
NOT BLOCK

Power LED

Indicates when there is power to the unit. If the power is supplied,
the light will remain a solid red.

Output

Ozone is sucked out through this port.

AMP Power

Cable

Supplys power to the ozone generator.

Installation Instructions

How the Aquatic 2 Works

A2Z Ozone Generators produce ozone gas which is introduced to spa water through suction
created by the spa injector. Tubing is used to connect the ozone generator to an injector
or a vacuum port provided by the spa manufacturer. The injector or vacuum ports are
sources used to pull the ozone gas out of the ozone generator and into the water. At no time
should water come in contact with the Aquatic 2. To protect the ozone generator from water
traveling backwards through the tubing connection, the unit must be mounted and plumbed
as described in this manual.

Installation Parts

•  1 installation manual
•  1 check valve
•  5 feet of tubing
•  4 hose ties
•  2 screws and plastic anchor for mounting

Installation Tools and Materials

• Phillips screwdriver
• Pliers

Unit Assembly

• The Aquatic 2 is pre-assembled and ready to install.

Mounting

• Mount the ozone generator as high as possible within the spa’s protected equipment

area or outside.

• Screws are provided for mounting but may not be appropriate for all surfaces. Substitute

proper mounting hardware as required.

Plumbing – Vacuum System (refer to Figure 1)

• Most spas are factory equipped with an ozone injector or vacuum port, like the one

shown in Figure 1. Review your spa’s installation manual to identify the correct ozone
connection location.

• If the spa is not equipped with an injector (vacuum source), A2Z Ozone Systems provides

a wide range of optional installation kits.

• Contact A2Z Customer Service for assistance at 502-499-4977 or visit

www.a2zozone.

com/collections/accessories-1/venturi-injector

to view our venturi injectors.

Plumbing – Ozone Generator (refer to Figure 1)

• Connect shorter PVC ozone tubing (8 inch) provided to the hose barb on the ozone

generator side.

•  Connect other end to the check valve.
•  Connect longer PVC tube to the other end of the check valve and run to the injector.
•  Observe the flow arrow on the check valve and ensure that the flow direction is into the

injector vacuum source.

• Connect the other end of PVC tube to injector suction. Run the spa and pump and check

the vacuum before connecting PVC tube to injector.

• If there is no vacuum at suction then you will need to check the injector or pump water

flow.

•  Do not connect ozonator if there is no vacuum at injector suction.
•  Slide hose ties on each end into the tubing.
•  Secure all tubing connections with the hose ties.

NOTE:

If the Aquatic 2 is mounted below the water line, run tubing to a point above the

water line and back down to the vacuum source. Secure tubing in this position.

Figure 1

This diagram represents how the Aquatic Spa 2 Ozone Generator should be installed in
relation to the hot tub’s water and electric box. Additionally, the venturi injector and check
valve are on the ozone line. Remember, the spa ozone generator should be mounted as
high as possible to prevent backflow into the unit.

Electrical

•  Test the GFCI breaker protecting the spa for proper operation.
•  Disconnect power to the spa.
•  Connect the Aquatic 2 cord to the mating connector(s) on the spa control box as

described in the spa’s installation manual and the provided A2Z Ozone wiring diagram in
Figure 2.

• Where possible, route the power cord away from other electrical lines. Do not run the

power cord parallel to any low voltage signal wires.

• Secure the power cord as required to prevent damage.

Operation

•  With the spa filled to the proper level, run the spa controller through several cycles.
•  Verify that the ozone generator turns on and off as required by the controller.
•  The red LED light will be visible from the viewing window on the bottom left.
•  Verify that the gas is flowing into the injector.

• There should be no water in the tubing and very small bubbles entering the spa

through the return.

• Verify that water does not push past the check valve during any spa cycle.
• Check for and correct any leaks.

Installation Complete

• Once properly installed, the ozone generator requires no further user operation.
• It will operate automatically with the spa system.

Wiring Diagram

This unit is shipped with the wiring as shown. 110V or 240V can be applied to the black and
white wires. To match alignment of the white wire of the ozone generator connector with the
controller box connector. Keep in mind, the white wire can be moved. Mount the unit so that
the tube, light and wires are toward the ground. Disregard the front label.

Figure 2

Please make sure water will not back into the Aquatic 2 Spa Ozone Generator. Water will
damage the unit and void the warranty.

Please check these:

•  Install the Aquatic 2 above water level and as high as possible.
•  Mount the unit so the tube, light and wires are toward the ground (disregard front label).
•  Install the check valve according to the arrow on the check valve (arrow is toward the

injector).

• You need an injector for injecting ozone into the spa’s water line.

• If you do not have a venturi injector, please contact us for purchasing one.

• This unit does not work without an injector.

• There should be a vacuum at ozone injector suction location.

• This can be felt with your finger when installing.

• Ozone generator should be on only when the spa pump is on.
• If your spa did not have an ozonator, then connect ozone electric wire to pump wires.

Operating Instructions

Maintenance

•  To ensure the highest degree of sanitation at all times, refer to the chart below.
•  Renew your spa ozone generator as needed with a renewal kit.
•  To keep your Aquatic 2 Spa Ozone Generator operating properly, please replace the air

filter in the unit every month.

Daily Use

Average Unit Life

2 hour/day ozone cycle

3 years

3 hour/day ozone cycle

2 years

6 hour/day ozone cycle

1 year

Troubleshooting

Problem

Possible Cause

What to Do

Cloudy water

condition even

though the unit

appears to be

operating properly

Unit and pump not operating

long enough

Increase operating time (min. 6 hours

is recommended)

Total alkalinity not correct

Adjust total alkalinity between 8 and

150 ppm

pH not correctly balanced

Check for proper pH between 7.2 and

7.6

Not enough suction

Clear any obstruction in the water

lines or return fitting

Dirty, loose or cracked filter

Check/replace spa filter as needed

Metals or minerals in the

water

Ozone may react with metals/

minerals in the water causing cloudy

water. Check alkalinity pH and clean

filter. Run filtration system and ozone

24 hours.

System won’t turn

on/off

Water backing into the unit

Mounting the unit as high as possible

in relation to the spa water level is
important. There is also a one-way

check valve provided to prevent the

back flow of water from reaching it.

As a secondary precaution, a Hartford

Loop in the tubing, also hanging

above water level, will help prevent

water damage to the unit.

The red LED not lit

on ozone generator

No power to the ozonator

Check the electrical connections and

then the fuse

Warranty

A2Z Ozone Systems Inc. - ONE YEAR LIMITED WARRANTY

The limited warranty set forth below applies to products manufactured by A2Z Ozone Systems Inc. -

and sold by A2Z Ozone Systems or its authorized dealers. This limited warranty is given only to the first

retail purchaser of such products and is not transferable to any subsequent owners or purchasers of such

products. A2Z Ozone warrants that it or its authorized dealers will repair or replace, at its option, any

part of such products proven to be defective in materials or workmanship within ONE (1) year from

the date of retail purchase of such products. (All parts) ANY REPAIR OR REPLACEMENT WILL BE

WARRANTED ONLY FOR THE BALANCE OF THE ORIGINAL WARRANTY PERIOD. NOTE: USE

ONLY A2Z Ozone AUTHORIZED REPLACEMENT PARTS. USE OF ANY OTHER PART(S) WILL

AUTOMATICALLY VOID THIS WARRANTY. THIS LIMITED WARRANTY DOES NOT INCLUDE

ANY OF THE FOLLOWING:

(a) Any labor charges for troubleshooting, removal, or installation of such parts;

(b) any repair or replacement of such parts necessitated by faulty installation, improper maintenance,

improper operation, misuse, abuse, negligence, accident, fire, repair material, and/or unauthorized ac-

cessories;

(d) ANY IMPLIED WARRANTY OF MERCHANTABILITY OR IMPLIED WARRANTY OF FITNESS

FOR PARTICULAR PURPOSE, AND SUCH WARRANTIES ARE HEREBY DISCLAIMED: AND

(e) A2Z Ozone SHALL NOT BE LIABLE UNDER ANY CIRCUMSTANCES FOR LOSS OF USE OF

SUCH PRODUCTS, LOST PROFITS, DIRECT DAMAGES, INDIRECT DAMAGES, CONSEQUEN-

TIAL DAMAGES AND/OR INCIDENTAL DAMAGES.

TO OBTAIN WARRANTY SERVICE

Contact A2Z Ozone, 1844 Cargo Court Louisville, KY 40299, USA

Customer Service Number: +1 502-499-4977.

When filing a claim, you must provide:

1) Your name, mailing address and telephone number

2) The selling dealer’s name

3) Proof of date of purchase

4) The date of failure

5) A description of the failure.

After this information is provided, A2Z Ozone will release a RETURN GOODS AUTHORIZATION

(RAN) NUMBER. After receiving the RAN number the part in question must be returned to A2Z

Ozone, freight prepaid, with the RAN number clearly marked on the outside of the package. All preau-

thorized defective parts must be returned to A2Z Ozone within thirty (30) days. Under no circumstanc-

es may any product be returned to A2Z Ozone without prior authorization. You must call or write prior

to returning product or your returned goods shipment will be refused. Upon receipt of preauthorized

returned goods, A2Z Ozone will repair or replace, at its option, the defective product(s) and return

them (shipping is prepaid for units under warranty for USA customers only). Buyer’s acceptance of the

product and use thereof constitutes acceptance of these terms.

A2Z Ozone WARRANTY REGISTRATION CARD

This information can be also send by EMAIL to us. Please provide ALL pertinent information and send
within twenty (20) days to: service@a2zozone.com

Otherwise, please fill out completely and return to A2Z Ozone by post within twenty (20) days of

purchase.
Customer Info:
Name__________________________________________________________
Address________________________________________________________
City__________________________________State_________Zip__________
Phone (____ ) ________________

Dealer Info:
Dealer Name______________________________
Dealer Address_______________________________________________________
City_________________________________State_________Zip__________
Phone ( ) ________________

Purchase/Product Info:
Purchased Date: _______________________Date Installed____________________
Product Purchased: AQUATIC 2 SPA OZONE GENERATOR

Comments / Questions:

DO NOT FORGET TO CUT OUT, PLACE IN ENVELOPE AND MAIL TO THE FOLLOWING ADDRESS FOR
INSTANT WARRANTY COVERAGE!

A2Z Ozone Systems Inc.
ATTN: Warranty Dept.
1844 Cargo Court
Louisville, KY 40299, USA

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