Full Text Searchable PDF User Manual
INSTRUCTION MANUAL
HT8750-AUOXY
500 Watt
Power Inverter
2
CONTENTS
Warranty
For full details please visit us at www.909.com
Warranty
2
Introduction
3
Environmental protection
3
Description of symbols
3
Specifications
3
General safety warnings and instructions
4
Important safety instructions
4
Specific safety instructions for converters
4
Know your product
6
Introduction
7
How this converter works
7
Power source and protective features
7
Rated versus actual current draw of equipment
8
Installation
8
Operating environment
9
Connecting to a power source using the 12 volt dc
vehicle adapter plug with “o” ring connectors
9
Connecting to a power source using the supplied
battery clips with “o” ring connectors
10
Direct hardwiring to power source
10
Important cable informatIon
10
Operating instructions
11
Care and maintenance
11
Troubleshooting
11
Accessories
12
3
Specifications
Maximum power:
500 Watts continuous
Input voltage:
12.5 Vdc DC, 48 amps
Output voltage:
230-240Vac 50 Hz 500VA
Output waveform:
Modified Sine Wave
USB:
5 Vdc, 500 mA
DC plug fuse:
12A/250V
Introduction
Your new 909 appliance will more than satisfy
your expectations. It has been manufactured under
stringent 909 Quality Standards to meet superior
performance criteria.
You will find your new appliance easy and safe to operate,
and, with proper care, it will give you many years
of dependable service.
CAUTION.
Carefully read through this entire Instruction
Manual before using your new 909 appliance. Take
special care to heed the Cautions and Warnings.
Your 909 appliance has many features that will make your
job faster and easier. Safety, performance, and
dependability have been given top priority in the
development of this tool, making it easy to maintain
and operate.
Environmental protection
Recycle unwanted materials instead
of disposing of them as waste. All tools,
hoses and packaging should be sorted,
taken to the local recycling centre and
disposed of in an environmentally safe way.
4
General safety warnings and instructions
Read all instructions
WARNING:
Read all instructions before operating converter.
Failure to follow all instructions listed below may result in
electric shock, fire and/or serious injury.
Note.
Prior to using this appliance, persons fitted with a
heart pace maker or similar medical devices should obtain
medical advise before using this appliance.
Safety guidelines / definitions
DANGER:
Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING:
Indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION:
Indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury.
CAUTION:
Used without the safety alert symbol indicates
potentially hazardous situation which, if not avoided, may
result in property damage.
RISK OF UNSAFE OPERATION.
When using tools or
equipment, basic safety precautions should always be
followed to reduce the risk of personal injury. Improper
operation, maintenance or modification of tools or
equipment could result in serious injury and property
damage. There are certain applications for which tools
and equipment are designed. Manufacturer strongly
recommends that this product NOT be modified and/or
used for any application other than for which it was
designed. Read and understand all warnings and operating
instructions before using any tool or equipment.
Important safety instructions
•
Avoid dangerous environments. Don’t use converters in
damp or wet locations.
•
Keep children away. Keep away from children.
This is not a toy!
•
Store indoors. When not in use, converters should be
stored indoors in dry, and high or locked-up places – out
of reach of children.
•
Disconnect the converter from the power supply when
not in use.
•
Proper cooling is essential when operating the converter.
Do not place it near a vehicle’s heat vent or in direct
sunlight.
•
Use of accessories and attachments: The use of
any accessory or attachment not recommended by
manufacturer for use with this converter could be
hazardous.
•
Stay alert. Use common sense. Do not operate converter
when you are tired.
•
Check for damaged parts. Any part that is damaged
should be properly repaired or replaced by an authorized
service centre unless otherwise indicated elsewhere in
this instruction manual before further use.
•
Do not operate the converter near flammable liquids or
in gaseous or explosive atmospheres. Motors in tools or
appliances used with the converter may spark, and the
sparks might ignite fumes.
Specific safety instructions for converters
WARNING:
TO REDUCE THE RISK OF ELECTRIC SHOCK:
•
Do not connect to AC distribution wiring.
•
Do not make any electrical connections or disconnections
in areas designated as IGNITION PROTECTED. This
converter is NOT approved for ignition protected areas.
•
Never immerse the converter in water or any other liquid,
or use when wet.
•
Do not insert foreign objects into the converter’s outlets.
WARNING:
TO REDUCE THE RISK OF FIRE:
•
Do not operate near flammable materials, fumes or gases.
•
Do not expose to extreme heat or flames.
5
•
If the vehicle accessory outlet fuse opens (blows) when
plugging in this converter, do not use this converter with
this vehicle accessory outlet:
Do not repeatedly replace the fuse.
Do not replace the vehicle accessory outlet fuse with one
of a higher amperage rating.
Never attempt to patch the fuse with tin foil or wire.
Any of these actions may cause serious electrical
damage and/or a fire.
This converter is rated to draw 10 amperes from a 13.8V
vehicle outlet. Ensure that the engine system in your vehicle
can supply sufficient energy to the converter without causing
the vehicle accessory outlet fuse to open. The fuse must
be rated higher than 12 amps. Information on the vehicle
accessory fuse ratings are typically found in the vehicle
operator’s manual.
CAUTION:
TO REDUCE THE RISK OF INJURY OR
PROPERTY DAMAGE:
•
Disconnect appliance plug from converter outlet before
working on the appliance.
•
Do not attempt to connect or set up the converter or its
components while operating your vehicle. Not paying
attention to the road may result in a serious accident.
•
Always use the converter where there is adequate
ventilation. Do not block ventilation slots.
•
Always turn the converter off and disconnect it from the
power source when not in use.
•
The converter must be connected only to batteries with
a nominal output voltage of 12 volts. The unit will not
operate from a 6 volt battery and will sustain permanent
damage if connected to a 24 volt battery.
•
When using this unit in a vehicle, check the vehicle
owner’s manual for maximum power rating and
recommended output. Do not install in engine
compartment — install in a well ventilated area.
•
Do not use with positive ground electrical systems.*
Reverse polarity connection will result in a blown fuse
and may cause permanent damage to the converter and
will void warranty.
*The majority of modern automobiles, RVs and trucks are
negative ground.
•
Keep in mind that this converter will not operate high
wattage appliances or equipment that produce heat, such
as hair dryers, microwave ovens and toasters.
•
DO NOT OPEN THE CONVERTER — there are no user-
serviceable parts inside. Opening the converter will void
manufacturer’s warranty.
•
Do not use this converter with medical devices. It is not
tested for medical applications.
•
Install and operate converter only as described in this
Instruction Manual.
Save these instructions
WARNING:
TO REDUCE THE RISK OF INJURY OR
PROPERTY DAMAGE: Follow these instructions and those
published by battery manufacturer and the manufacturer
of any equipment you intend to use with this unit. Review
cautionary markings on these products and on engine.
6
Know your product
1. Ventilation slots
2. Power/fault LED indicator
3. USB power port
4. On/Off button
5. Mounting brackets
(total of 4, 2 in front, 2 in back)
6. 230-240 Vac outlet
7. Red (positive) cable post
8. High-speed cooling fan
9. Black (negative) cable post
10. 12 volt DC vehicle adapter plug
with “O” ring connectors
11. Battery clips with cables
and “O” ring connectors
2
4
5
6
9
7
1
8
3
10
11
5
7
Introduction
Congratulations on purchasing your new converter. Read
this Instruction Manual and follow the instructions carefully
before using your new converter.
This power converter is configured to supply continuous
power in the form of a 230-240 volt AC outlet and a 5 volt
USB charging port to run most household or electronic
appliances.
How this converter works
This converter is an electronic device that converts low
voltage DC (direct current) electricity from a battery to
240 volts AC (alternating current) household power. It
converts power in two stages. The first stage is a DC-to-
DC conversion process that raises the low voltage DC at
the converter input to 280 volts DC. The second stage is a
MOSFET bridge stage that converts the high voltage DC
into 240V, 50Hz AC.
Power converter output waveform
The AC output waveform of this converter is known as
a modified sine wave. It is a stepped waveform that has
characteristics similar to the sine wave shape of utility
power. This type of waveform is suitable for most AC loads,
including linear and switching power supplies used in
electronic equipment, transformers, and small motors.
CAUTION:
RECHARGEABLE DEVICES
•
Certain rechargeable devices are designed to be charged
by plugging them directly into an AC receptacle. These
devices may damage the converter or the charging
circuit.
•
When using a rechargeable device, monitor its
temperature for the initial ten minutes of use to determine
if it produces excessive heat.
•
If excessive heat is produced, this indicates the device
should not be used with this converter.
•
This problem does not occur with most of the battery
operated equipment. Most of these devices use a
separate charger or transformer that is plugged into an
AC receptacle.
•
The converter is capable of running most chargers and
transformers.
Power source and protective features
Power source requirements
Your converter will operate from input voltages between 11
and 15 volts DC. If the input voltage drops below 10.5 volts
DC, the converter will shut down. This feature protects the
battery from being completely discharged.
The converter will also shut down if the input voltage
exceeds 15.4 volts. This protects the converter against
excessive input voltage. Although the converter has built-in
protection against over voltage, it may still be damaged if
the input voltage exceeds 15 volts.
Your converter is engineered to be connected directly to
standard electrical and electronic equipment in the manner
described in the “Installation” section of this Instruction
Manual. Do not connect the converter to household or RV
AC distribution wiring. Do not connect the converter to any
AC load circuit in which the neutral conductor is connected
to ground (earth) or to the negative of the DC (battery)
power source.
Inductive loads, such as TVs and stereos, require more
current to operate than resistive loads of the same wattage
rating. Induction motors, as well as some TVs, may
require two to six times their rated wattage to start up.
Because these converters have a peak watt power rating,
many such appliances and tools may be safely operated.
The equipment that needs the highest starting wattage
are pumps and compressors that start under load. This
equipment can be safely tested. If an overload is detected,
the converter will simply shut down until the overload
situation is corrected. Use the front panel switch to turn off
the converter, then on again to reset it.
8
CAUTIONS
•
If turning the On/Off switch off, then on again does not
reset the converter, DO NOT ATTEMPT TO OPEN THE
CONVERTER. Opening the converter for any reason
will void the warranty. The unit must be-returned to
manufacturer for testing and repair by professional factory
technicians.
•
Exceeding recommended voltage limits will void
manufacturer’s warranty.
•
NEVER try to use your converter with any 12 volt DC
power source that�uses a positive ground. (Most vehicles
and boats use negative ground systems.)
•
The Power Converter must be connected only to batteries
with a nominal output voltage of 12 volts. The unit will not
operate from a 6 volt battery and will sustain permanent
damage if connected to a 24 volt battery.
•
Reverse polarity connection will result in a blown fuse
and may cause permanent damage to the converter.
protective features
The converter monitors the following conditions:
Input Voltage Too Low:
This condition is not harmful to
the converter, but could damage the power source, so the
converter will automatically shut down when input voltage
drops below 10.5 ± 0.5 volts DC.
Input Voltage Too High:
The converter will automatically
shut down when DC input voltage exceeds 15.4 ± 0.5 volts,
as this can harm the unit.
Thermal Shutdown Protection:
The converter will
automatically shut down when the unit becomes
overheated.
Overload/Short Circuit Protection:
The converter will
automatically shut down when an overload or short circuit
occurs.
Note:
The Power/Fault LED Indicator will light solid to
indicate that the converter is properly connected. The
Power/Fault LED Indicator will flash to warn of a fault
condition before automatic shutdown occurs.
Rated versus actual current
draw of equipment
Most electrical tools, appliances, electronic devices and
audio/visual equipment have labels that indicate the power
consumption in amps or watts. Be sure that the power
consumption of the item to be operated is below 500 watts.
If the power consumption is rated in amps AC, simply
multiply by the AC volts (240) to determine the wattage.
Resistive loads are the easiest for the converter to run;
however, it will not run larger resistive loads (such as
electric stoves and heaters), which require far more wattage
than the converter can deliver on a continuous basis.
Inductive loads (such as TVs and stereos) require more
current to operate than do resistive loads of the same
wattage rating.
For safety reasons, the converter will simply shut down if it
is overloaded. To restart the unit, simply unplug all devices
plugged into the converter; disconnect the converter from
any 12 volt DC power source; then reconnect the converter
BEFORE plugging the appliance(s) back in.
Installation
Your converter will provide you with continuous electrical
power when powered by a reliable 12 volt DC source, such
as a vehicle battery or a multiple battery configuration. This
manual does not describe all of the possible configurations.
Mounting the converter
The converter comes equipped with mounting brackets for
long-term installation. Secure the converter using screws
appropriate to the mounting surface (not supplied). Use
ONLY non-corrosive marine fasteners and fittings for marine
installation.
CAUTION
To avoid the risk of property damage, only mount
the converter on a level, stable surface, assuring that all
screws are tightened securely and observing all of the
cautions and recommendations regarding installation found in
this manual.
9
Operating environment
For best operating results, your converter should be placed
on a flat surface, such as the ground, car floor or seat, or
other solid surface to help diffuse the heat that is generated.
Position the converter as close to the DC power source as
possible.
The converter should only be operated in locations that
meet the following criteria:
DRY
– Do not allow water and/or other liquids to come into
contact with the converter.
COOL
– Ambient air temperature should be between 30°F
(–1°C) non-condensing and 105°F (40°C). Do not place
the converter on or near a heating vent or any piece of
equipment that is generating heat above room temperature.
Keep the converter out of direct sunlight.
VENTILATED
– Allow at least three inches of clearance
from other objects to ensure free air circulation around the
converter. Never place items on or over the converter during
operation.
SAFE
– Do not locate converters in an area, room or
compartment where explosives or flammable fumes might
be present, such as engine rooms, engine compartments,
and boats or small, unvented battery compartments.
Marine applications
DO NOT install the converter below or near the waterline,
and keep the converter away from moisture and water. The
unit’s housing is moisture-resistant (NOT waterproof).
ONLY install the converter on a level, stable surface where
it is not likely to fall or be knocked over; and is not subject
to vibration.
Use ONLY non-corrosive marine fasteners and fittings for
installation.
WARNING:
TO REDUCE THE RISK OF ELECTRIC
SHOCK OR PROPERTY DAMAGE
In all marine applications, always observe the directions
given above, as well as those listed in the Important Safety
Instructions of this manual.
Connecting to a power source using the 12
volt dc vehicle adapter plug with “o” ring
connectors
The DC Accessory Outlet Plug is suitable for operating the
converter at power outputs up to 100 watts.
1. Check to make sure the converter’s On/Off switch has
been turned off (the power/fault LED is not lit).
2. Turn the red plastic cap (counterclockwise) on the
converter’s positive (+) cable post and remove. Attach the
positive “O” ring at the end of the red 12 volt DC vehicle
adapter cable. Replace the cap and turn clockwise to
secure. Do not over-tighten.
3. Turn the black plastic cap on the converter’s negative
(–) cable post counterclockwise and remove. Attach
the negative “O” ring at the end of the black 12 volt
DC vehicle adapter cable. Replace the cap and turn
clockwise to secure. Do not over-tighten.
4. Connect the 12 volt DC vehicle adapter plug to a
vehicle’s accessory outlet or other 12 volt DC power
source. Make sure there is adequate space for proper
ventilation of the converter.
5. Rotate the plug slightly to make sure there is good
contact.
CAUTIONS
•
Connect directly to power source using the included
Battery Clips when operating above 100 watts.
•
Do not use with positive ground electrical systems.
•
Reverse polarity connection will result in a blown fuse
and may cause permanent damage to the converter.
Note:
Most vehicle accessory outlet circuits have fuses
rated at 15 to 20 amps or greater. To operate at full wattage,
either use the supplied battery clips or directly wire to the
power source with wire and fuse (NOT SUPPLIED).
10
Connecting to a power source using
the supplied battery clips with “o” ring
connectors
Use the provided battery clips (with cables and “O” ring
connectors) to connect the converter directly to the 12 volt
power source as follows:
1. Check to make sure the converter’s On/Off switch has
been turned off (the power/fault LED is not lit) and that no
flammable fumes are present in the installation area.
2. Turn the red plastic cap (counterclockwise) on the
converter’s positive (+) cable post and remove. Attach the
positive “O” ring at the end of the red battery clip cable.
Replace the cap and turn clockwise to secure. Do not
over-tighten.
3. Turn the black plastic cap (counterclockwise) on the
converter’s negative (–) cable post and remove. Attach
the negative “O” ring at the end of the black battery clip
cable. Replace the cap and turn clockwise to secure. Do
not over-tighten.
4. Make sure that all connections between cables and
terminals are secure.
Direct hardwiring to power source (optional
connection method; hardware not included)
Use #10 AWG wire if the converter to power source
connection is 10 feet or less. For longer cable lengths
use #8 AWG wire. In either case, protect the positive (+)
wire from shorts by installing a 50 amp fuse or circuit
breaker close to the DC power source (battery) terminal.
Procedure
1. Check to make sure the converter’s On/Off switch has
been turned off (the power/fault LED is not lit) and that no
flammable fumes are present in the installation area.
2. Identify the positive (+) and negative (–) DC power
source (battery) terminals.
3. Install a fuse holder or breaker close to the positive (+)
terminal of the DC source (battery).
4. Connect a length of wire on one side of the fuse holder or
circuit breaker. Connect the other end of the wire to the
positive (+) terminal of the converter.
5. Connect a length of wire between the converter’s
negative (–) terminal and the DC power source negative
(–) terminal.
6. Connect a short length of wire to the other terminal of the
fuse holder or circuit breaker. Mark it “positive” or “+”.
7. Connect the free end of the fuse or breaker wire to the
positive (+) terminal of the DC power source (battery).
8. Insert a fuse appropriate to the converter in the fuse
holder.
9. Test the converter by turning it on and plugging in a 100
watt lamp or equipment.
10. If the converter is not properly operating, then refer to
the “Troubleshooting” section of this manual.
CAUTIONS:
TO REDUCE THE RISK OF PROPERTY
DAMAGE
•
Loose connectors may cause overheated wires and
melted insulation.
•
Check to make sure you have not reversed the polarity.
Damage due to reversed polarity is not covered by
manufacturer’s warranty.
Important cable information
Substantial power loss and reduced battery operating time
results from converters installed with cables that are not
able to supply full power. Symptoms of low battery power
can result from cables that are either excessively long or an
insufficient gauge. Marine installations are also subjected
to vibration and stresses that exceed those of other mobile
installations. Therefore, the installer/operator should be
especially aware of the requirements to maintain secure,
tight, water-resistant electrical connections and to provide
for strain relief for DC cables and appliance wiring. Cable
insulation must be the appropriate type for the environment.
11
Operating instructions
The power/fault LED indicator lights solid when the
converter is properly connected to a functioning DC
power source. The AC and USB outlets are ready to
use. (If the power/fault LED indicator flashes, refer to the
Troubleshooting Section of this Instruction Manual.)
CAUTION:
TO REDUCE THE RISK OF PROPERTY
DAMAGE:
Always connect the converter to the 12 volt DC power
source before plugging any devices into the unit.
The standard Australian 240Vac AC and USB outlets allow
simultaneous operation of multiple devices. Simply plug the
240VAC appliance into the converter’s AC outlet and/or plug
the USB-powered device into the converter’s USB charging
port and operate normally.
Notes:
Ensure that the wattage of all equipment
simultaneously plugged into the converter does not exceed
500 watts continuous.
If the converter does not work when using the vehicle
accessory outlet, make sure the ignition/accessory switch is
actually powering the accessory outlet.
Some vehicles require the ignition switch to be turned on.
The converter will not operate appliances and equipment
that generate heat, such as hair dryers, electric blankets,
microwave ovens and toasters.
This converter’s USB Charging Port does not support data
communication. It only provides 5 volts/500mA DC power to
an external USB powered device.
Remember to turn the unit off and disconnect from any
power source when it is not in use.
Care and maintenance
Storage
1. Ideal storage temperature range is 0-40°C (32-104°F).
2. Store and use the converter in a cool, dry place with
adequate ventilation for all-around air circulation.
3. Avoid locations that are exposed to heating units,
radiators, direct sunlight, or excessive humidity or
dampness.
Fuse replacement (in vehicle accessory outlet plug)
If the converter is overloaded, and the green LED is not lit,
the internal 12 amp fuse may be blown.
1. Unscrew the flange of the plug (counterclockwise).
2. Remove the end contact, flange and fuse.
3. Inspect the fuse to see if it is good or blown.
4. Replace with a new 12 amp fuse, if needed.
5. Carefully reassemble the fuse, end contact and flange.
Do not overtighten the flange (clockwise).
Troubleshooting
Common audio problems
Buzzing sound in audio systems
Some inexpensive stereo systems and boom boxes make a
buzzing sound when operated from the converter, because
the power supply in the electronic device does not properly
filter the modified sine wave produced by the converter. The
only solution to this problem is to use a sound system that
has a higher quality power supply.
Television interference
The converter is shielded to minimize interference with TV
signals. However, in some instances, some interference
may still occur, particularly where TV signals are weak. Try
the following corrective measures:
•
Place the converter as far as possible from the television,
the antenna and the antenna cables. Use an extension
cable, if necessary.
•
Readjust the orientation of the converter, the antenna
cables and the TV power cord to minimize interference.
•
Make sure the antenna feeding the television provides
an adequate (“snow free”) signal and that high quality,
shielded antenna cable is used.
12
•
Do not use the converter to operate high power
appliances or tools at the same time you are using it to
operate the TV.
Common power output problems
Input voltage below 10.5 volts:
Recharge auto battery or check DC power supply.
Equipment being operated draws too much power:
Reduce load to maximum 500 watts.
Converter in thermal shutdown condition:
Allow converter to cool down. Ensure there is adequate
ventilation around the unit and that the load is no more than
500 watts for continuous operation.
AC output is shorted:
Unplug the AC appliance. Turn off the converter. Disconnect
the unit from any 12 volt DC power source. Check the
appliance cord.
Accessories
Recommended accessories for use with your tool are
available from your local dealer or authorized service centre.
If you need assistance regarding accessories, please
contact manufacturer at www.909.com.
WARNING:
The use of any accessory not recommended
for use with this appliance could be hazardous.
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