Full Text Searchable PDF User Manual
www.go4b.com/usa
ADB Sensor Tester
ADJUSTABLE DEPTH BEARING SENSOR
TEMPERATURE TESTER
OPERATION MANUAL
Part No. ADBT2
Batteries Not Included
CUSTOMER SAFETY RESPONSIBILITIES
Page 4 - 5
PRODUCT OVERVIEW
Page 6
SPECIFICATIONS
Page 7
DIMENSIONS
Page 7
BATTERY INSTALLATION
Page 8
TESTER OPERATION
Page 9
TROUBLESHOOTING GUIDE
Page 12
PRODUCT WARRANTY
Page 15
TABLE OF CONTENTS
PAGE 4
Dear 4B Customer:
Congratulations on your purchase. 4B appreciates your business and is pleased you
have chosen our products to meet your needs.
Please read in its entirety and understand the literature accompanying the product before
you place the product into service. Please read the safety precautions carefully before
operating the product. With each product you purchase from 4B, there are some basic
but important safety considerations you must follow to be sure your purchase is permitted
to perform its design function and operate properly and safely, giving you many years
of reliable service. Please read and understand the Customer Safety Responsibilities
listed below. Failure to follow this safety directive and the Operation Manuals and other
material furnished or referenced, may result in serious injury or death.
SAFETY NOTICE TO OUR CUSTOMERS
A.
In order to maximize efficiency and safety, selecting the right equipment for each
operation is vital. The proper installation of the equipment, and regular maintenance
and inspection is equally important in continuing the proper operation and safety
of the product. The proper installation and maintenance of all our products is the
responsibility of the user unless you have asked 4B to perform these tasks.
B. All installation and wiring must be in accordance with Local and National Electrical
Codes and other standards applicable to your industry. (Please see the article
“Hazard Monitoring Equipment Selection, Installation and Maintenance” at www.
go4b.com.) The installation of the wiring should be undertaken by an experienced
and qualified professional electrician. Failure to correctly wire any product and/or
machinery can result in the product or machine failing to operate as intended, and can
defeat its design function.
C.
Periodic inspection by a qualified person will help assure your 4B product is
performing properly. 4B recommends a documented inspection at least annually and
more frequently under high use conditions.
D. Please see the last page of this manual for all warranty information regarding this
product.
CUSTOMER SAFETY RESPONSIBILITIES
1. READ ALL LITERATURE PROVIDED WITH YOUR PRODUCT
Please read all user, instruction and safety manuals to ensure that you understand your
product operation and are able to safely and effectively use this product.
2. YOU BEST UNDERSTAND YOUR NEEDS
Every customer and operation is unique, and only you best know the specific needs
and capabilities of your operation. Please call the 24-hour hotline at 309-698-5611 for
assistance with any questions about the performance of products purchased from 4B. 4B
is happy to discuss product performance with you at any time.
PAGE 5
3. SELECT A QUALIFIED AND COMPETENT INSTALLER
Correct installation of the product is important for safety and performance. If you have
not asked 4B to perform the installation of the unit on your behalf, it is critical for the
safety of your operation and those who may perform work on your operation that you
select a qualified and competent electrical installer to undertake the installation. The
product must be installed properly to perform its designed functions. The installer should
be qualified, trained, and competent to perform the installation in accordance with Local
and National Electrical Codes, all relevant OSHA Regulations, as well as any of your
own standards and preventive maintenance requirements, and other product installation
information supplied with the product. You should be prepared to provide the installer
with all necessary installation information to assist in the installation.
4. ESTABLISH AND FOLLOW A REGULAR MAINTENANCE AND INSPECTION
SCHEDULE FOR YOUR 4B PRODUCTS
You should develop a proper maintenance and inspection program to confirm that your
system is in good working order at all times. You will be in the best position to determine
the appropriate frequency for inspection. Many different factors known to the user will
assist you in deciding the frequency of inspection. These factors may include but are not
limited to weather conditions; construction work at the facility; hours of operation; animal
or insect infestation; and the real-world experience of knowing how your employees
perform their jobs. The personnel or person you select to install, operate, maintain,
inspect or perform any work whatsoever, should be trained and qualified to perform these
important functions. Complete and accurate records of the maintenance and inspection
process should be created and retained by you at all times.
5. RETAIN AND REFER TO THE OPERATION MANUAL FOR 4B’S SUGGESTED
MAINTENANCE AND INSPECTION RECOMMENDATIONS
As all operations are different, please understand that your specific operation may require
additional adjustments in the maintenance and inspection process essential to permit
the monitoring device to perform its intended function. Retain the Operation Manual
and other important maintenance and service documents provided by 4B and have
them readily available for people servicing your 4B equipment. Should you have any
questions, please call the free 24-hour hotline number (309-698-5611).
6. SERVICE REQUEST
If you have questions or comments about the operation of your unit or require the unit to
be serviced please contact the 4B location who supplied the product or send your request
via fax (309-698-5615) or call us via our 24-hour hotline number in the USA (309-698-
5611). Please have available product part numbers, serial numbers, and approximate
date of installation. In order to assist you, after the product has been placed into service,
complete the online product registration section which is accessed via our website www.
go4b.com/usa.
PRODUCT OVERVIEW
The ADB Sensor Tester (ADBT) has been designed to test 4B adjustable depth bearing (ADB) style
temperature sensors in the field. During planned maintenance or periodic testing, the ADBT can be
used as a diagnostic tool to verify the alarm and shutdown sequences of the control unit are functioning
as expected. The unit operates in two testing modes, direct (heated) and indirect (simulated).
In direct mode, an integrated heating block within the ADBT heats the ADB sensor probe to the desired
trip point, and allows quick and easy real life testing of the sensor and temperature monitoring system.
Using indirect mode allows simulated testing of NTC type sensors within the network of 4B’s T500
Hotbus control unit. By connecting the ADBT to a TN4 node, testing of the node and the network is
accomplished by simulating the temperature above the sensor’s trip point and monitoring the response
of the control unit.
WARNING
• Do
NOT
use when hazardous dust is present
• Only use ADB Tester with 4B ADB bearing temperature sensors for direct (heated) testing
• Only use 4B HOTBUS-TN4 temperature nodes for indirect (simulated) testing
PAGE 6
Testing Temperature Controls
+/- 10°F (5°C) Increments
Power
On / Off
LED
Temperature
Display
Heater Block Input
for ADB Probe
(Direct Mode)
Temperature
Simulation
Output Cable
(Indirect Mode)
Temperature
Simulation
Control Knob
(Indirect Mode)
SPECIFICATIONS
Supply 1 (Heater Block)
Four - AA Batteries (Rechargeable NiMH Recommended)
Supply 2 (Display & Heater Relay)
Two - 9 Volt Batteries (Rechargeable NiMH Recommended)
Temperature Control Range
Direct Testing Mode: 140°F to 190°F (60°C to 90°C)
Indirect Testing Mode: 77°F to 220°F (25°C to 105°C)
Temperature Set Control
Adjustable by 10°F or 5°C Increments
Display
Green LED Showing Testing Set Temperature
Power On / Off
Top Mounted Switch
DIMENSIONS
PAGE 7
ALL DIMENSIONS
IN INCHES
FRONT VIEW
SIDE VIEW
8-1/4
4-3/4
2
+
-
PAGE 8
BATTERY INSTALLATION
The ADB tester uses four AA and two 9-volt batteries (not included). In order to get the longest use,
rechargeable NiMH batteries are recommended. Alkaline batteries can also be used.
To access the AA battery compartment on the bottom of the unit, remove the two central screws holding
it in place. First, insert the four AA batteries (Image A). Be sure to match up the + and – indications
on the batteries with the + and – indications on the battery compartment. Then replace the battery
compartment lid and the two screws.
To access the 9-volt battery compartment inside the unit, remove the six other screws that hold the case
together. Once removed the case will split into two halves, carefully unplug the ribbon cable (Image
C) and then insert the two 9-volt batteries (Image B). Be sure to match the + and – indications on the
batteries with the + and - indications on the battery compartment. To reassemble the unit, carefully re-
connect the ribbon cable (Image C), and then bring the two halves back together (be careful not to trap
any cables between the screw holes on the two halves). Replace the six screws to secure the unit.
NOTE: Do not use an old battery with a new one, or mix different types of batteries together.
IMAGE B
9-Volt Battery Installation
IMAGE A
AA Battery Installation
NOTE
Batteries are not included with the ADBT. 4B recommends using rechargeable NiMH batteries.
The ADBT must be powered by batteries to perform direct (heated) testing. However, indirect
(simulated) testing does not require batteries as power will be drawn from the node.
IMAGE C
Magnified View - Ribbon Cable Connections (Orange)
PAGE 9
ADB bearing temperature sensors are designed to report real-time bearing temperatures to a control
unit (PLC, 4B Hazard Monitor, etc.). The control unit should be able to alarm and shut down machinery
when a hazardous operating temperature has been detected by any ADB sensor.
The ADB Sensor Tester verifies that the ADB sensor is functioning properly, and that the control unit
and associated wiring are operating correctly. During planned maintenance or periodic testing, the
ADB Sensor Tester can be used as a diagnostic tool to verify the alarm and shutdown sequences of the
control unit are functioning as expected. The ADBT functions in two testing modes:
DIRECT TESTING MODE -
The LED display of the ADBT shows the actual heater block temperature in degrees Fahrenheit or
Celsius. When the ADBT is turned on it will display the last selected temperature units on the LED
display, users can select the required temperature units within two seconds after powering up the ADBT.
To select °C press the “+” button, or press the “-” button to select °F (Image D). If no button is pressed
within two seconds after powering up, the ADBT will default to the previously selected temperature
setting.
Direct mode uses the integrated heating block within the ADBT to heat the ADB probe. To test, remove
the ADB bearing sensor probe from the housing and insert it into the ADB probe input (Image E). The
heater block target temperature should be set above the control units alarm operating temperature. To
set the target temperature press the “+” or “-” buttons to increase or decrease the target temperature
by 10°F or 5°C increments. The LED display will flash between the target temperature and the heating
blocks current state (heating or cooling). When the target temperature is reached, the display will stop
flashing and show the target temperature.
When the heater block reaches the alarm temperature, the ADB sensor will relay this data to the control
unit, allowing you to verify that the alarm and shutdown sequences run as expected.
TESTER OPERATION
NOTE
The temperature simulation control knob and output cable are not used during direct testing mode.
IMAGE D
Direct Testing Mode:
Front View - LED Display
& Temperature Settings
IMAGE E
Direct Testing Mode:
ADB Probe Inserted
into ADBT Heater Block
PAGE 10
INDIRECT TESTING MODE -
Indirect mode simulates temperatures of NTC type sensors within the network of 4B’s T500 Hotbus
control unit. To test, connect the supplied output cable into the
“Simulation Mode Output”
plug on the
top of the ADBT (Image F). Then connect the three way female plug (Image G) into a TN4 input node
by first disconnecting the existing NTC sensor connection. Since the ADBT will be drawing power from
the node, battery power is not required for indirect mode testing. Once all connections have been made
(Image H), the user can now rotate the black temperature simulation control knob on the top of the
ADBT to simulate the following conditions:
1.
NTC Sensor Open Circuit (No Sensor Installed / Plugged In)
2. NTC Sensor Temperature Range 77°F to 220°F (25°C to 105°C)
3. NTC Sensor Short Circuit (Sensor Wiring Issue)
To test for an open circuit, with the front of the ADBT facing toward you, turn the knob all the way
counter clockwise until it clicks (Image I). For temperature range testing, start in the open circuit position
and then slowly turn the knob clockwise until you hear a “click”. The “click” sets the temperature to a
simulated 77°F (25°C), as you continue to turn the knob clockwise the simulated temperature increases
until it reaches 220°F (105°C). To test for a short circuit, turn the knob completely clockwise.
WARNING
After successful direct testing, ensure that the ADB Sensor is re-installed into the bearing housing as
outlined in the ADB Sensor installation instructions.
After successful indirect testing, ensure that the NTC sensor connection is re-installed on the TN4
node as outlined in the node/system installation instructions.
NOTE
The LED display and the Set “+ / - “ buttons are not used during indirect testing mode.
IMAGE F
Indirect Testing Mode:
Top View - Control Knob
& Output Cable Plug
IMAGE G
Indirect Testing Mode:
Female Plug End of Output
Cable for TN4 Node
PAGE 11
IMAGE H
Indirect Testing Mode:
Output Cable Plugged
Into TN4 Node
IMAGE I
Indirect Testing Mode:
Temperature Simulation
Control Knob
CLOCKWISE
PAGE 12
TROUBLESHOOTING GUIDE
FAULT
REMEDY
LED Display not Functioning
Replace 9 Volt batteries.
Testing Temperature Set
Buttons not Working
Turn ADBT off and try again, if buttons are still not functioning
replace 9 volt batteries.
Battery Low Light Indicator /
Heater Block not Warming
Replace AA batteries.
ADB Sensor not Responding
as Expected to Testing
1. Make sure the ADB sensor probe is securely inserted all the way
into the tester’s heater block.
2. Check alarm and shut down settings on control unit.
3. Replace ADB sensor and re-test. If sensor is still not responding
as expected, contact 4B.
PAGE 13
NOTES
NOTES
PAGE 14
1. EXCLUSIVE WRITTEN LIMITED WARRANTY
ALL PRODUCTS SOLD ARE WARRANTED BY THE COMPANY (4B COMPONENTS
LIMITED, (4B) BRAIME ELEVATOR COMPONENTS LIMITED, AND (4B) S.E.T.E.M. Sarl
HEREIN AFTER REFERRED TO AS 4B TO THE ORIGINAL PURCHASER AGAINST
DEFECTS IN WORKMANSHIP OR MATERIALS UNDER NORMAL USE FOR ONE (1)
YEAR AFTER DATE OF PURCHASE FROM 4B. ANY PRODUCT DETERMINED BY
4B AT ITS SOLE DISCRETION TO BE DEFECTIVE IN MATERIAL OR WORKMANSHIP
AND RETURNED TO A 4B BRANCH OR AUTHORIZED SERVICE LOCATION, AS 4B
DESIGNATES, SHIPPING COSTS PREPAID, WILL BE, AS THE EXCLUSIVE REMEDY,
REPAIRED OR REPLACED AT 4B’S OPTION.
2. DISCLAIMER OF IMPLIED WARRANTY
NO WARRANTY OR AFFIRMATION OF FACT, EXPRESSED OR IMPLIED, OTHER
THAN AS SET FORTH IN THE EXCLUSIVE WRITTEN LIMITED WARRANTY
STATEMENT ABOVE IS MADE OR AUTHORIZED BY 4B. 4B SPECIFICALLY
DISCLAIMS ANY LIABILITY FOR PRODUCT DEFECT CLAIMS THAT ARE DUE TO
PRODUCT MISUSE, ABUSE OR MISAPPLICATIONS, AS AUTHORIZED BY LAW,
4B SPECIFICALLY DISCLAIMS ALL WARRANTIES THAT THE PRODUCT IS FIT OR
MERCHANTABLE FOR A PARTICULAR PURPOSE.
3. NO WARRANTY “BY SAMPLE OR EXAMPLE”
ALTHOUGH 4B HAS USED REASONABLE EFFORTS TO ACCURATELY ILLUSTRATE
AND DESCRIBE THE PRODUCTS IN ITS CATALOGS, LITERATURE, AND WEBSITES,
SUCH ILLUSTRATIONS AND DESCRIPTIONS ARE FOR THE SOLE PURPOSE OF
PRODUCT IDENTIFICATION AND DO NOT EXPRESS OR IMPLY A WARRANTY
AFFIRMATION OF FACT, OF ANY KIND OR A WARRANTY OR AFFIRMATION
OF FACT THAT THE PRODUCTS WILL CONFORM TO THEIR RESPECTIVE
ILLUSTRATIONS OR DESCRIPTIONS. 4B EXPRESSLY DISCLAIMS ANY WARRANTY
OR AFFIRMATION OF FACT, EXPRESSED OR IMPLIED, OTHER THAN AS
SET FORTH IN THE EXCLUSIVE WRITTEN LIMITED WARRANTY STATEMENT
ABOVE, INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
4. LIMITATION OF DAMAGES
ANY LIABILITY FOR CONSEQUENTIAL, INCIDENTAL, SPECIAL, EXEMPLARY, OR
PUNITIVE DAMAGES, OR FOR LOSS OF PROFIT WHETHER DIRECT OR INDIRECT,
IS EXPRESSLY DISCLAIMED.
PRODUCT WARRANTY
PAGE 15
Copyright © 2015 4B Group - All Rights Reserved
With subsidiaries in North America, Europe,
Asia, Africa and Australia along with a worldwide
network of distributors, 4B can provide practical
solutions for all your applications no matter the
location.
www.go4b.com
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