3M 8832-JG1 UPC SM Instructions Manual

Download PDF User Manual

Full Text Searchable PDF User Manual

3M™ No Polish LC JG1 Connector for 1.6-2 mm cable

8832-JG1 UPC SM
6832-50/OM2-JG1 MM
6832-50/OM4-JG1 MM

Instructions

January 2016

OPT01

178B(E)

1.0

Overview

1.1

3M™ No Polish Connectors 8832

JG1 & 6832

JG1 termi-

nate 1.6mm and 2.0mm jacket cable

CAUTION

To reduce the risk associated with eye injury:|

Safety glasses should be worn when handling chemicals and cleaving the optical fiber.

Protective Eyewear

Safety Precautions

WARNING

To reduce the risk associated with fire:

Storage, use and disposal of isopropyl alcohol should be per your company health, safety and environmental instruc-

tions. Refer to material safety data sheet for health hazards, safe handling, proper use and control measures.

Chemical Precautions

CAUTION

To reduce the risk associated with eye or skin irritation from fiber gel in connector:

Product contains phenylmethyl silicone (63148

3), hydrophobic silica (68611

9) and may cause minimal eye

irritation. Avoid contact with eyes and wash hands before eating or smoking. Upon eye contact, immediately flush
eyes with water while holding eyelids open and continue flushing for ten minutes. Contact a physician. Upon skin
contact, wash with soap and water. Refer to Safety Data Sheet for product information

CAUTION

To reduce the risk associated with handling sharp glass fibers:

Cleaved glass fibers are sharp and can pierce the skin. Use tweezers when handling shards and dispose of them

properly per your company health and safety instructions.

Bare Fiber Handling

NOTICE

To reduce the risk associated with fiber damage:

Optical fiber can be damaged by excessive tensile, compressive and bending forces. Consult the manufactures’ spec-

ifications for proper handling instructions.

Fiber/Cable Handling

CAUTION

To reduce the risk associated with eye damage from exposure to laser light:

Take the proper precautions when working with optical fiber because invisible laser light may be present. The prin-

cipal laser hazard when working with fiber optics is injury to the eye. Never look directly into the fiber or connector
using the naked eyeor a microscope.

LASER Safety

1.2

Materials required for connector termination

You will find following components in a box of connectors.

No Polish Connector 8832

JG1/6832

JG1

Boot

Cable holder

Disposable stripper (for 250um coating removal only, up to 20 stripping)

Note: content may vary depending on product you purchased

Other tools

Fiber cleaver

Fiber Stripper

Alcohol

Lint

free wipe

Snips

Note: Carefully follow safety, health and environmental information given on product labels or the Safety Data
Sheets for isopropyl alcohol, fiber optic cleaning solution.

(

)

(

)

(

)

(

)

2.0

Termination process

2.1

Put connector boot on cable

2.3

Butt up jacket end against the stop on the cable holder
as shown. Group aramid yarn and insert into one of the
slot next to the stop.

2.2

Remove cable jacket 50mm from the cable end. Cable
holder can be used to measure the length. Align the end
of cable to the double line on the cable holder to meas-
ure 50mm.

2.4

Lay the cable straight on the cable holder. Place the ca-
ble in appropriate position in the clamp depending on
fiber type inside cable jacket. And close the cover to
clamp cable

Upper position: cable with
900um coated fiber inside

Lower position: cable with
250um coated fiber inside

Make sure fiber sit in fiber guide slit in sliding connect-
or nest.

Slit

2.5

Fully pull out sliding connector nest from the cable
holder. Put marking(s) on the fiber with a marking pen

1st marking: at the edge of holder body

2nd marking: at the indicator “0.9”

(900um fiber only)

Marking locations for cable with 250

m fiber inside

Marking locations for cable with 900

m fiber inside

1st marking

2nd marking

(900um fiber only)

2.6

Bring the sliding nest back to original position. Strip buffer coating using appropriate stripping tool

Stripping 250

m fiber using disposable stripper

Place

cable holder on the stripper such that cable holder butt up against the stop. Close the stripper and pull

out the cable holder

Abut cable holder
against stop

Caution: Do NOT OVERUSE the stripper (up to 20 strip-
ping) or may damage stripped fiber

Caution: Do NOT STRIP the same fiber twice or may dam-
age the stripped fiber.

2.7

Thoroughly clean the stripped fiber with a lint

free wipe and alcohol or cleaning fluid.

2.8

Test  the  stripped  fiber  for  weak  points  by  using  your
finger  to  slowly  flick  the  fiber  in  multiple  directions.
Watch  for  the  fiber  to  spring  back  to  the  straight  posi-
tion.  If  the  fiber  breaks, properly  dispose  of  broken

off

piece and repeat at Step 2.2.

Note:

Do not touch bare glass 10mm from buffer end

2.9

Place the cable holder on a cleaver and push it to the
stop. Cleave the fiber per cleaver manufacture's instruc-
tion.

Note: If cleave length gauge is installed on your cleaver, remove
the gauge prior to connector installation. Save the cleave length
gauge for later use.

Holder butt up
against stop

Stripping 900

m fiber

Remove coating at the 2nd marking and outward with appropriate stripping tool.

2.10

Check for cleave length and strip length by pulling out sliding connector nest of cable holder.

Glass fiber end

900

m buffer end

250

m buffer end

Too short

Too long

Right length

Fiber end/buffer end must be within respective gauge window (900

m buffer shown as example)

2.11

Pull out buffer clamp to release buffer

2.12

Remove connector from the plastic bag. Attach the connector to sliding connector nest with splice cap
facing up.

Pinch side of sliding connector nest to allow fiber guide protrude downward. (see Section

2.13)

2.14

Check for buffer clamp. If the clamp is partially actuated, remove the connector and repeat at Section
2.12

2.15

Hold the cable holder by both sides. SLOWLY slide
back the connector to insert fiber into the connector.

Caution: Do NOT TOUCH CABLE until splice is actuated
at Section 2.17.

2.13

Be aware of fiber guide protruding downward until
splice is acutated

Caution: Do NOT PUSH UP fiber guide or connector may
pop out from cable holder

2.16

Check for marking on buffer at the end of buffer clamp.

If marking is not at this position, pull out the sliding
head and check for fiber length again per Section 2.10.
And insert fiber again per Section 2.15

2.17

Flip back actuation lever on the dust cap and fully press down the lever

2.18

Check if cap is fully actuated. If not, press down lever again

2.19

Slide boot next to the holder

2.20

Release holder cover and bring boot closer to connector

2.21

Remove aramid yarn from the slot and lay it on connect-
or

2.22

Hold aramid yarn and connector TOGETHER and re-
move from the cable holder.

Caution: Keep holding aramid yarn and connector togeth-
er until boot is secured to the connector. Failure to do so
may induce twist in fiber resulting in fiber break later

2.23

WHILE HOLDING ARAMID YARN AND CONNECTOR TOGETHER WITH ONE HAND, take
about half of aramid yarn with another hand and bring it to the bottom side of connector.

2.25

Fully tighten boot WHILE HOLDING ARAMID
YARN AND CONNECTOR TOGETHER.

2.26

Trim off excess aramid yarn with snips. Termination
completed.

2.24

Bring boot up to connector

Caution: Keep holding aramid yarn and connector togeth-
er until boot is secured to connector. Failure to do so may
induce twist in fiber resulting in fiber break later

No Gap

Gap

3.0

Duplexing No Polish LC-JG1 Connectors

3.1

No Polish LC

JG1 can be duplexed without using extra parts. Two connectors can dovetail together to

form duplex connector

3.2

Identify dovetailing features on both sides of connector body

3.3

Dovetail two connectors to assemble them together

3.4

Make sure latches are fitting together

4.0

Connector re-open

4.1

Insert two folks on the dust cap into slots on back side of connector

4.2

Unscrew and remove boot from connector.

4.3

Pull out buffer clamp with fingers then remove fiber
from the connector

Important Notice

All statements, technical information, and recommendations related to 3M’s products are based on information believed to be relia-
ble, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suit-
able for your intended application. You assume all risks and liability associated with such use. Any statements related to the prod-
uct which are not contained in 3M’s current publications, or any contrary statements contained on your purchase order shall have

Communication Markets Division
3M Telecommunications

www.3M.com/Telecom

Warranty; Limited Remedy; Limited Liability.

This product will be free from defects in material and manufacture for a period of 12 months from the time of purchase.

3M MAKES

NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FIT-
NESS FOR A PARTICULAR PURPOSE

. If this product is defective within the warranty period stated above, your exclusive

remedy shall be, at 3M’s option, to replace or repair the 3M product or refund the purchase price of the 3M product.

Except where

prohibited by law, 3M will not be liable for any loss or damage arising from this 3M product, whether indirect, special,

3M is a trademark of 3M Company

Ask a Question ?

PDF User Manual

6832-50/OM2-JG1 MM\ 6832-50/OM4-JG1 MM

Full Text Searchable PDF User Manual