Full Text Searchable PDF User Manual


This manual contains important safety, performance and maintenance
information. Read the manual and all warnings before taking your first
ride on your new 3G Bikes and make sure to keep the manual handy for
future reference.
Unsafe or improper use of any 3G Bikes by failing to read and comply
with all safety, performance, maintenance requirements and warnings
could result in serious injury or death. Assembly of your 3G Bikes by any
party other than an authorized 3G Bikes dealer voids our manufactur-
ers warranty. It is strongly recommended to have all post-sale assembly
and service work on your bicycle performed by a properly trained and
equipped dealer.
When inspecting your bicycle, be certain to tighten all nuts and bolts
properly. Under-tightening can result in loosening, parts loss and compo-
nent damage. Over-tightened nuts and bolts can break. Certain parts have
metric hardware -- always use the correct tools. If you have any questions
or do not understand something, take responsibility for your safety and
consult with your dealer or the bicycle’s manufacturer.
This manual details general assembly and is not an in depth bicycle parts
or function guide.
Your bicycle’s serial number is stamped on the front of the head tube on
top of the fork. Please record the serial number on your manual and make
sure to register your bicycle online at: 3gbikes.com/bikeregistration/
Bicycles not registered on our database are not covered by our warranty.
More on our warranty and serial in pages 13 &14.
*We also recommend saving purchase invoices and receipts to better
track your transactions.
MODEL NAME:
SERIAL NUMBER:
COLOR:
DATE OF PURCHASE:
PLACE OF PURCHASE:
Owner’s Manual for 3G Bikes
REGISTRATION

Content
Pg.1
Pg.2
Pg.3
Pg.4
Pg.5
Pg.6
Pg.7
Pg.8
Pg.9
Pg.10
Pg.11
Pg.12
Pg.13
Pg.14
Pg.15
Pg.16
Introduction / Registration
Table of Contents
Identifying the Product
Identifying the Product Cont.
Assembly Overview
Frame Parts
Bicycle Sizing
Seat and Handlebar
Adjusting Seat
Adjusting Handlebar
Handlebar Components
Installing Pedals
Bottom Bracket
Three Piece Crank
Limited Warranty
Serial Number

At 3G Bikes we have over 20 different product models ranging from beach cruis-
ers to specialty bicycles like tandems and tricycles. It is important to correctly
identify which model you have in order to correctly assemble and maintain your
bike. Some of the most obvious differences will be the frame material, crank set,
wheel and stem style. Below is a quick model chart.
Identifying the Product Model
Steel Beach Cruisers
Alloy Beach Cruisers
Model
Frame
Wheel / Tire
Speeds
Crank Set
Axel - Boy's
Steel
20"x1.75" / 20"x3.45"
Twenty-G
1spd
1pc
Axel BBW -
Boy's
Steel
20"x80mm / 20"x3.45"
Twenty-G
1spd
3pc
Gigi - Girl's
Steel
20"x1.75" / 20"x3.45"
Twenty-G
1spd
1pc
Gigi DLX- Girl's
Steel
20"x57mm / 20"x3.45"
Twenty-G
1spd
1pc
Puck
Steel
24"x1.75" / 24"x3.45"
Hoggy-G
1 spd
1pc
Puck DLX
Steel
24"x57mm / 24"x3.45"
Hoggy-G
1spd
1pc
Roxie
Steel
24"x1.75" / 24"x3.45"
Hoggy-G
1spd
1pc
Isla Vista
Steel
26"x1.75" / 26"x2.125"
Single Speed
1pc
Venice
Steel
26"x1.75" / 26"x2.125"
Slicky-G
1, 3 & 7 spd
1pc (1, 3 spd)
3pc (7 spd)
Imperial BBW
Steel
26"x80mm / 26"x3.45"
Boa-G
1 spd
3pc
Newport
Aluminum
26"x1.75" / 26"x3.45"
Boa-G
1, 3 & 7 spd
3pc
Newport DLX
(Men's Only)
Aluminum
26"x57mm / 26"x3.45"
Boa-G"
1 & 3 spd
3pc
Newport BBW
Aluminum
26"x80mm / 26"x3.45"
Boa-G
1 & 8 spd
3pc
NOTE - Single speed beach cruisers feature coaster brake hubs.
NOTE - DLX models feature 57mm wide rims, BBW models
feature 80mm wide rims.

Our multiple speed models might feature "V" brakes on the front and rear wheel,
derailleurs or disc brakes. We strongly recommend all these components be
checked and adjustment by a professional bicycle mechanic to ensure correct
installation.
Identifying the Product Model
City Comfort Models:
Specialty Models:
Rental Models:
Model
Frame
Wheel / Tire
Speeds
Crank Set
Chicago
(Men's Model)
Steel
700c / 29"x45"
1 & 7 spd
1pc (1 spd)
3pc (7 spd)
G'Bonita
(Ladies' Model)
Steel
700c / 29"x45"
1 & 7 spd
1pc (1 spd)
3pc (7 spd)
Broadway
(Men's Model)
Aluminum
700c / 29"x45"
1 & 7 spd
3pc
G'Linda
(Ladies' Model)
Aluminum
700c / 29"x45"
1 & 7 spd
3pc
Model
Frame
Wheel / Tire
Speeds
Crank Set
Double Headder
(Tandem)
Aluminum
26"x1.75" / 26"x2.125"
Slicky-G
1 spd
3 pc
Asbury
(Tricycle)
Aluminum
front: 24"1.75" / Hoggy-G
Rear: 20"x3.45" / Twenty-G
1 spd
3 pc
Asbury DLX
(Tricycle)
Aluminum
front: 24"57mm / Hoggy-G
Rear: 20"x57mm / Twenty-G
1 spd
3pc
Model
Frame
Wheel / Tire
Speeds
Crank Set
EZ Over
Aluminum
26"x1.75" / 26"x2.125"
Slicky-G
1 spd
1 pc
EZ Over Plus
Aluminum
26"x1.75" / 26"x3.45"
Boa-G
1 spd
3 pc
NOTE - All models that feature a 1 piece crank set require ped-
als with 1/2" thread sizing. Models that feature 3 piece crank
require 9/16" thread size.

Tools required to assemble and adjust your 3G Bikes bicycle are not
included .
Tools you might need:
1. Rubber Mallet
2. Allen Key Set (3, 6 in particular)
3. Metric Wrench Set (14, 15, 17 in particular)
4. Standard Wrench Set (3/4" in particular)
5. Adjustable Wrench
6. Standard Screwdriver
7. WD40 (or similar lubricating product)
Right out of the box our bicycles come partly assembled although not
completely adjusted. Use this list as an assembly guide and go through
each part making sure that everything is secured correctly and tightened.
1. Seatpost, Seatpost Clamp and Saddle.
2. Crank Set and Pedals.
3. Install fork.
4. Assemble and Install Rear Wheel.
5. Install Front Wheel
5. Install Chain
6. Install Handlebars.
7. Install Shifter, Levers and Grips.
8. Install cables (and breaks if external)
9. Install Pedals.
10. Posture Setup.
11. Safety Check.
CAUTION - Remember that you should always thread nuts,
bolts and pedals on by hand at first to ensure they do not cross
thread
Assembly Overview

This diagram shows many of the major features on several of our cruiser style
bicycles. Model pictured is a men's bicycle frame in single speed, ladies' models
feature step-through frames which are distinguishable by a low top tube. Multiple
speed models will vary slightly to accomodate grip shifters, brakes and some-
times a derailleur.
Frame Parts
Rear Sprocket
Saddle
Front Sprocket or
Chainring
Front Hub
Stem
Headset
Seat Post
Seat Post
Clamp
Wheel Rim
The Frame
Spokes
Top Tube
Head Tube
Seat Tube
Seat Stay
Chain Stay
Bottom Bracket
Rear Dropout
Down Tube
Fork
Fork Dropout

In order to benefit of the comfort focused design of 3G Bikes you must
make sure that the bicycle you purchased provides the correct fit for you.
Firstly you should be able to stand over the bicycle frame with both feet
flat on the ground (see figure A).
Some of our bicycle models feature step-through frames which have a
very low top tube.
Although not all of our bicycle models are available in different frame
sizes, we do have a range of wheel sizes from 29", 26" and 24" for adults
in order to meet different height requirements. Our city bikes come with
29" wheels and are available in a small and large frame size in all men's
models.
Bicycle Sizing
Figure A

The correct riding position for our bicycles will place your arms extended
in front of your body and your legs comfortably stretched out when the
pedal is at its furthest position (see figure B). If your feet can't reach the
pedals when they are in the furthest position we suggest lowering the seat
post a notch.
When setting the forward position of the handlebars, set them so that
you can hold the handle-grips when your elbows are only slightly bent.
You should have a strong grip and be able to easily turn the wheel in a 90º
angle side to side.
Seat and Handlebar
Figure B
NOTE - Seat posts have a minumum insertion mark that must
be acknowledged, failure to do so can lead to the post bending
or breaking.
WARNING - Do not place the seat tube all the way in so that
the saddle touches the frame, doing so can result in the saddle
being pushed off the seat tube and falling off.

There are two type of seat post clamps we use in our bicycle models.
Some are secured by allen bolts (see figure C) while others feature a quick
release lever (see figure D).
Below you can see how to secure a quick release seat post clamp and
adjust your bicycle seat.
1. First untighten the seat post clamp by flipping it outward and rotat-
ing it counterclockwise. Adjust the height of your seat. Noting the mini-
mum insertion mark on your seat post.
2. Once the seat is at desired height, rotate the seat post clamp lever
clockwise to tighten.
3. To secure the seat post flip the lever inwards making sure it is
aligned to the clamp.
Adjusting Seat
Step 1
Minumum
Insertion Mark
Step 2
Step 3
Figure C
Figure D
NOTE - Seat post clamp allen bolt usually require a 5mm hex
key. It is important to make sure you are using the right sized
tools in order to correctly adjust any part.

All 3G models will feature one of two available styles of headsets and stem
attachments, they will either be a ball bearing headset with a 1" HL quill
stem for a threaded fork (see figure E) or a sealed headset with a thread-
less 120mm Promax stem (see figure F).
Make sure that all components are installed in order presented. Some
bicycle models require more or less spacers. If you have trouble adjusting
any part of your fork and headset please contact your nearest 3G Bikes
bicycle dealer with any questions.
Adjusting Handlebar
Figure F
Figure E
- 1
1) Locknut
2) Tabbed Locking
Washer
3) Threaded Bearing
Race
4) Bearings (facing
down)
5) Cup
6) Cup
7) Bearings (facing
up)
8) Bottom Race
1) Aluminum
Spacers
2) Bearing Cap
3) Plastic Bearing
Race
4) Bearings (facing
down)
5) Cup
6) Cup
7) Bearings (facing
up)
8) Bottom Race
- 2
2
- 3
- 4
- 5
Frame
Headtube
Frame
Headtube
Starnut fitted
inside fork
- 6
- 7
- 8
- 2
- 3
- 4
- 5
- 6
- 7
- 8
- 1

Shifter Cable
Brake Cable
Adjustment nut
Brake Lever
Adjusting Pin
Brake Lever
Allen Bolt
Tightens Lever
Shifter Cable
Adjustment nut
Shifter
Grip Shifter
Mechanism
Locking Cap
Figure G
Grip
The components on a 3G Bikes handlebar will vary depending on the
speed and model of the bicycle. Single speed models do not feature brake
levers or shifter parts. Not all multiple speed shifters look the same, but
attachment on to handlebars will be similar. Below (see figure G) is a
diagram showing the general assembly of handlebar components as seen
on a three speed model.
Break and shifter cable routing might be internal or external depending
on the model of bicycle. Please double check bicycle frame before consid-
ering converting a single speed model into a multiple speed.
Handlebar Components
NOTE - Specialty tools might be required for adjusting or in-
stalling shifter and break components. We always recommend
having a licensed professional instal, adjust and repair any of
the components on 3G Bicycles.

Figure H
Before you put your pedals on the crank arms, be sure to take note which
pedal is which. Each pedal is indicated by a letter stamped into the end of
the pedal axle (see figure H).
When you have the correct pedal for the side you're on, thread the pedal
on using just your hands at first. It should thread in fairly easily, oth-
er-wise you may be cross threading it which will strip the threads off the
axle, ruining it. Using a wrench, tighten the pedal on fully.
Installing Pedals
Left pedal tightens counter clockwise.
Right pedal tightens clockwise.

Lock Nut
Bearings
Cup
Cup
Bearings
Chainring
Left
Crank Arm
Threads
Right
Crank Arm
Figure I
Bicycle
Frame
Spacer
Threaded
Bearing Race
Threaded
Bearing Race
Tabbed
Locking Washer
Although the bottom bracket comes pre-installed on all our bicycles it is
good to know how the general assembly of these components is in case
of encountering problems (see figure I). Below is a diagram showcasing a
one piece crank set, the parts involved will be slightly different on a three
piece set.
Installing Bottom Bracket
1. Feed left crank arm into hole in center of chainring.
2. Follow this with the plastic spacer and then the threaded race.
3. Grease the race and bearings, and feed the bearing onto the crank with
balls facing in
4. Grease cups. Insert left crank arm through right side of bike.
5. Grease next set of bearings and feed them to the left arm facing inward.
6. Feed the second threaded race (flat side facing out).
7. Finish with the washer and a lock nut. Make sure whole assembly is
tight but able to spin freely.
Bottom Bracket
NOTE - The cups are the first parts to be installed into the
frame. The threaded races thread onto the threads indicated
on the crank itself. All pieces fit on via left crank arm (thinner
arm)

Some of our higher end bicycle models come with a three piece crank
with a sealed bottom bracket (see figure J). It is called a three piece be-
cause it can be taken apart into three main components.
Bolt
Bolt
Figure J
Please note that the threaded parts might require parts to be fed in differ-
ent directions. Forcing parts onto the threads can result in damaging the
parts.
Installing Three Piece Crank
1. Left side of the BB thread should be removable. Insert BB through right
side and attach. Then insert loose thread through left and tighten.
2. Attach crank arms to BB and bolt in place.
Three Piece Crank
NOTE - 3G Bikes always recommends having our products
assembled, tuned and repaired by our authorized dealers. Im-
proper assembly and damage will result in a voided warranty.
Threads
Right
Crank Arm
Left
Crank Arm

3G Bikes warrants the replacement of the components of 3G bicycles due
to defects in material and/or workmanship. The following conditions and
limitations apply:
1. Frames carry a limited lifetime replacement warranty for the original owner.
2. The components (not to include tires, tubes and cables) are warranted for one
year.
3. Charges such as labor and transportation are not included.
This warranty is offered to the original retail purchase ONLY. Both proof of pur-
chase from an authorized 3G Bikes dealer and warranty registration processed
through the 3GBikes.com website are required to validate protection under this
warranty.
Normal wear, accident, abuse, neglect, improper assembly, improper fit, or
improper maintenance by anyone or the use of parts and devices not consistent
with the use originally intended for the bicycle as sold are not covered under this
limited warranty. The bending of frames, forks, handlebars, seat-post, fenders,
chain-guards and rims is excluded from warranty. Bending is a sign of abuse or
punishment inconsistent with bike's intended use, and therefore not covered
under this limited warranty.
In order to validate your warranty it is necessary to have your bicycle assembled
by an 3G Bikes dealer. Claims should be processed through an authorized dealer.
This warranty is limited to replacing the defective part without charge and the
company shall in no event be responsible for consequential or special damag-
es. In the event that the bicycle has been used in stunt riding, ramp jumping,
acrobatics or similar activities; this warranty is void. Likewise, the bicycle is not
designed to be used with a motor.
This warranty is expressly in lieu of any other warranties. Any implied warran-
ty, including any warranty of merchantability of fitness, shall be limited to the
duration of the express warranty set forth herein. Warranty is void in its entirety
by modifications to fork, frame or components.
In the event that a warranty claim for a defective part is approved, the part in
question must be returned to our west coast headquarters in CA in order to
receive any replacement part, 3G Bikes is not responsible for shipping charges.
Visit: 3gbikes.com/bikeregistration/ to register your bicycle.
Limited Warranty

Our bicycles come with 14 gauge spokes in either steel or stainless steel. A
couple models will feature 12 gauge heavy duty spokes. This difference in
gauge allows for the weight limit on our bicycles to vary a little bit.
14 gauge spokes can handle rider weights up to: 250lbs / 113kg
12 gauge spokes can handle rider weights up to: 350lbs / 158kg
For more info on your product, please check the websites below:
www.3gbikes.com/contactus
www.3gbikes.com/support
www.3gbikes.com/warrantyclaim
www.3gbikes.com/findadealer
www.3gbikes.com/bikeregistration
Weight Limits
Customer Resources
You may find your 3G Bikes bicycle serial number on the head tube of the
frame towards the bottom. Please make sure to record this number for
reference and register it online.
Bicycle Serial Number

WWW.3GBIKES.COM
EMAIL: SALES@3GBIKES.COM