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Genie GCL NEMA 4 Installation Supplement Manual

GCL NEMA 4X

Made by: Genie
Type: Installation Supplement
Category: Garage Door Opener
Pages: 18
Size: 2.09 MB

 

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NOT FOR RESIDENTIAL USE

NEMA 4 & 4X

Installation Supplement

05/2018

112123.503940

IMPORTANT: Prior to installing and operating a NEMA 4 or 4X 

operator, carefully read the GCL™ Installation Manual and any other 

instructions and warnings accompanying the unit.

GCL

This supplement instructions is to be used in combination with the standard accompanying GCL™ Installation 

Manual. This supplement contains NEMA 4 & 4X wiring instructions and illustrated parts breakdown which 

specifies parts included in the NEMA 4 & 4X GCL™ series of operators. When installing a NEMA 4 or 4X operator, 

liquid tight conduit and fittings must be used. Refer to NEC and local building codes for wiring and conduit 

requirements.

For use with GCL-T, GCL-J & GCL-H Model Operators.


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NEMA 4 & 4X High Voltage Wiring

• DO NOT apply power to operator until instructed to do so.

• The Genie Company recommends that line voltage wiring be performed by a qualified electrician.

• Be sure that electrical power has been disconnected from the input power wires being connected to the 

operator prior to handling these wires. An appropriate lock-out /tag-out procedure is recommended.

• Line voltage wiring must meet all local building codes.

• Make sure operator voltage, phase and frequency nameplate ratings are identical to the job site line 

voltage ratings.

• Input power wiring must be properly sized for the operators amperage rating located on the nameplate.

• To reduce the risk of electric shock, make sure the chassis of this unit is properly grounded.

WARNING

!

AVERTISSEMENT

!

1.  Remove LINE VOLTAGE INPUT PLUG and install proper liuqid tight fittings and 1/2”conduit.

2.  Route proper LINE VOLTAGE wires into operator.

3.  Locate LINE INPUT terminals on circuit board. Using correct connectors, attach wires to LINE INPUTS, and 

GROUNDterminal.•Keeplowvoltageandlinevoltagewiresseparate.

•Route all line voltage wires as shown.

•Plug all unused conduit holes.

NOTE: LIQUID-TIGHT CONDUIT AND FITTINGS ARE NOT PROVIDED

NOTE: ONLY USE HOLES PROVIDED IN ELECTRIC BOX. DO NOT DRILL HOLES IN BOX OR COVER.

• NE PAS mettre l’opérateur sous tension avant d’y être invité. 

• The Genie Company recommande que le câblage au secteur soit effectué par un électricien qualifié.

• Assurez-vous que l’alimentation électrique a été déconnectée des câbles d’alimentation d’entrée 

connectés à l’opérateur avant de manipuler ces câbles. Une procédure de verrouillage/étiquetage 

appropriée est recommandée.

• Le câblage au secteur doit satisfaire à tous les codes de construction locaux.

• Assurez-vous que les valeurs nominales de la plaque signalétique pour tension, phase et fréquence de 

l’opérateur correspondent à celles des tensions de l’alimentation sur site.

• La capacité du câblage d’entrée doit correspondre à la valeur nominale de l’ampérage des opérateurs 

indiquée sur la plaque signalétique.

• Pour réduire le risque de choc électrique, assurez-vous que le châssis de l’unité est correctement mis à la 

terre.


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NEMA 4 & 4X High Voltage Wiring

 

Optional

Accessory

Modules

Optional

Additional

Transformer

LINE INPUT

TERMINALS

LINE

GROUND

208/240V 480/575V

LINE INPUT

TERMINALS

LINE

GROUND

ROUTE HIGH VOLTAGE WIRING 

IN THE SHADED AREA AS SHOWN

L1/L1

N/L2

GN D

POWER CONNECTIONS

LINE IN

POWER CONNECTIONS

 LINE

(HOT)

NEUTRAL

LINE  1 LINE  2

L1

L2

GN D

LINE  1 LINE  2 LINE  3

L3

Three Phase

Single Phase

Optional

Additional

Transformer

115V

208V

230V

ROUTE HIGH VOLTAGE WIRING 

IN THE SHADED AREA AS SHOWN

 

Motor 

Cable 

Input

Motor 

Cable 

Input

Water Tight

Connectors

NOT

Included

&

MUST

Be Used

Water Tight

Connectors

NOT

Included

&

MUST

Be Used


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NEMA 4 and 4X Low Voltage Wiring

1.  Connect all LOW VOLTAGE control circuit wires to side shown using liqid tight 1/2” conduit and 

connectors. 

•Keeplowvoltageandlinevoltagewiresseparate.

•Route all low voltage control wiring as shown. This includes all control circuit wires such as wall controls, 

timers and single button input devices as well as radio control and safety circuit wiring. 

• Plug all unused conduit holes with liquid tight plugs.

NOTE: LIQUID-TIGHT CONDUIT AND FITTINGS ARE NOT PROVIDED

NOTE: ONLY USE HOLES PROVIDED IN ELECTRIC BOX. DO NOT DRILL HOLES IN BOX OR COVER.


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NEMA 4 and 4X Low Voltage Wiring

ROUTE LOW VOLTAGE WIRING 

IN THE SHADED AREA AS SHOWN

LOW

VOLTAGE

INPUT 

PLUGS

(Left & 

Right)

LOW VOLTAGE 

CONTROL WIRE 

TERMINALS


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NEMA 4 and 4X Exclusive Parts And Options

PLATED PARTS

SIDEMOUNT/ROLLING STEEL MODELS

ITEM PART NUMBER

DESCRIPTION

HOIST

RELEASE

HOIST & RELEASE

A

110877.2070 CHAIN, #35X70P

1

1

1

B

110877.2072 CHAIN, #35X72P

1

1

1

C

110877.2068 CHAIN, #35X68P

1

1

1

D

111392.1001 SHAFT ASSY, OUTPUT

1

1

1

E

111438.1001 SHAFT ASSY, CLUTCH

1

111437.1001 SHAFT ASSY, CLUTCH

1

111388.1001 SHAFT ASSY, CLUTCH

1

PLATED PARTS PER MODEL:

PLATED PARTS

TROLLEY MODELS

ITEM PART NUMBER

DESCRIPTION

TROLLEY

F

110877.2060 CHAIN, #35X60P

1

G

111394.1001 SHAFT ASSY, OUTPUT

1 (#41 CHAIN)

111394.1002 SHAFT ASSY, OUTPUT

1 (#65 CHAIN)

H

111391.1001 SHAFT ASSY, CLUTCH

1

ITEM

PART NUMBER

DESCRIPTION

1

111421.0004

NEMA 4/4X LIMIT MODULE

2

111420.0002

NEMA4/4XINTERLOCKSWITCH(HOISTONLY)

3

SEE EBOX PAGE

ELECTRIC BOX, SEE NEXT PAGE

4

111168.0001

LINKASSY,HOISTONLY

5

111131.0001

MOTOR, NEMA 4 TENV, - 1/2HP, 1PHASE

111131.0002

MOTOR, NEMA 4 TENV, - 3/4HP, 1PHASE

111131.0003

MOTOR, NEMA 4 TEFC, - 1HP, 1PHASE

111131.0004

MOTOR, NEMA 4 TENV, - 1/2HP, 3PHASE

111131.0005

MOTOR, NEMA 4 TENV, - 3/4HP, 3PHASE

111313.0006

MOTOR, NEMA 4 TENV, - 1HP, 3PHASE

111131.0009

MOTOR, NEMA 4 TENV, - 1HP, 3PHASE -575VAC

6

111145.0001

BRAKECOVERASSY.

7

111396.0003

BRAKEASSY.

8

111404.0002

MOTOR PULLEY & SEAL ASSY.

9

075394.0000

PUSHBUTTON, WEATHER PROOF

NEMA 4 & 4X OPERATOR PARTS ALL MODELS:


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NEMA 4 and 4X Exclusive Parts And Options

7

5

6

8

1

A

B

C

2

3

4

E

D

HOIST MODEL SHOWN,

 Jackshaft Release & Hoist-Release models also represented.

F

G

TROLLEY MODEL

9

*See shaft assembly 

breakdowns on the following 

pages

H


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Shaft Assemblies

Item Part Number

Description

QTY

111392.1001.S KIT,OUTPUTSHAFT,SDMT,GCL,N4

1

1

110644.0002

SHAFT,OUTPUT,1.00,OD ZINC

1

2

110694.0001

BEARING,1.000 ID

2

3

110663.0013

SPRKT,43T,#35,3/8P,ODZINC

1

4

111013.1001

SPRKTASSY,22T-52T,ODZINC

1

5

110819.0002

WASHER,PLAIN 1.026 I.D.

2

6

110393.0001

WASHER,SPACER,OUTPUT SHAFT

2

7

111044.0001

SPACER,OUTPUT SHAFT

1

8

111074.0001

GEAR,LIMIT,56T,SIDEMOUNT

1

9

112884.0001

COLLAR,SET,1”ID, W/SET SCREW

2

10

080340.0074

KEY,STD,SQ,1/4X7/8"L

1

N/S

111412.0001

INSTR SHT,OUTPUT SHAFT,SDMT/RS 1

111392.1001

Output Shaft Assembly

Sectional Sidemount & Rolling Steel

9

5

2

10

1

6

3

6

7

4

8

2

5

9


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Shaft Assemblies

111438.1001

Clutch Shaft Assembly

Rolling Steel, Hoist

9

8 6

7

5

13

3

4

26

18

25

24

10

19

10

18

26

23

14

1

22

15

21

17

2

16 12

11

20

20

25

Item Part Number

Description

QTY

111438.1001.S

KIT,CLUTCHSHAFT,SXH,RS,N4

1

1

110872.0001

HANDWHEEL,STANDARD CHAIN

1

2

110881.0001

PIN,DOWEL,.188 X 1.13/1.00

1

3

075193.0000

LINING,CLUTCH

1

4

108015.0001

DISC,CLUTCH MOVABLE PLD

1

5

111433.0001

PULLEY ASSY,CLUTCH,4.65 DIA

1

6

075197.0000

SPR,CLUTCH

1

7

086649.0029

WASHER,THRUST .64

1

8

110472.0001

NUT,HEX,SLOTTED,5/8-11

1

9

080401.0624

PIN,COTTER,3/16X1-1/2"L

1

10

110695.0001

BEARING,.75 ID

2

11

111020.1001

SPRKTASSY,22T-50T,ODZINC

1

12

111045.0001

SPACER,CLUTCH SHAFT

1

13

111037.0002

DISC,CLUTCH,NICKLEPL

1

14

110411.0001

CHAIN GUARD ASSY

1

15

110819.0001

WASHER,PLAIN .651 I.D.

1

16

110709.0002

SPROCKET,14T,.75ID,ODZINC

1

17

111068.0001

KEY,SQUARE,3/16X1

1

18

111382.0001

RING,RTNG,HIGH GRIP STRENGTH

2

19

111402.0001

BEARING,THRUST

1

20

111403.0001

WASHER,THRUST

3

21

110313.0010

PIN,SPRING,.250 DIA X 2.00

1

22

112389.0001

SPRING,.796 OD X 1.50 LG

1

23

106062.0003

BUSHING,5/8"

1

24

110818.0004

WASHER,WAVE SPRING,.780 ID

1

25

110819.0003

WASHER,PLAIN,.770 ID

2

26

110669.0002

SHAFT,CLUTCH,.75,SXJ,OD ZINC

1

N/S

111413.503476 INSTR SHT,CLUTCH SHAFT,SXH

1

N/S

110996.0001

GREASE,SUPERLUBE,1CCPACKET

1

RIGHT HAND SHOWN

Left hand assemblies:

Flip shaft so clutch is on the 

right.

Parts between bearings remain 

oriented as shown.


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Shaft Assemblies

111437.1001

Clutch Shaft Assembly

Rolling Steel, Release

8

7

5

6

4

14

2

3

1

17

21

20

19

9

18

9

21

17

12

22

21

16

15

11

13

10

19

Item

Part Number

Description

QTY

111437.1001.S

KIT,CLUTCHSHAFT,SXJ,RS,N4

1

1

111029.0002

SHAFT,CLUTCH,.75,SXJ,OD ZINC

1

2

075193.0000

LINING,CLUTCH

1

3

108015.0001

DISC,CLUTCH MOVABLE PLD

1

4

111433.0001

PULLEY ASSY,CLUTCH,4.65 DIA

1

5

075197.0000

SPR,CLUTCH

1

6

086649.0029

WASHER,THRUST .64

1

7

110472.0001

NUT,HEX,SLOTTED,5/8-11

1

8

080401.0624

PIN,COTTER,3/16X1-1/2"L

1

9

110695.0001

BEARING,.75 ID

2

10

111020.1001

SPRKTASSY,22T-50T,ODZINC

1

11

110610.0002

SPRKTANDENGAGEPLATE,ODZINC

1

12

110816.0001

KEY,ROUNDEND,.188X1.500

1

13

111045.0001

SPACER,CLUTCH SHAFT

1

14

111037.0002

DISC,CLUTCH,NICKLEPL

1

15

110387.0003

SLIDER,JACKSHAFT,SX,ODZINC

1

16

111175.0001

SPRING,1.10 O.D.

1

17

111382.0001

RING,RTNG,HIGH GRIP STRENGTH

2

18

111402.0001

BEARING,THRUST

1

19

111403.0001

WASHER,THRUST

3

20

110818.0004

WASHER,WAVE SPRING,.780 ID

1

21

110819.0003

WASHER,PLAIN,.770 ID

3

22

110881.0001

PIN,DOWEL,.188 X 1.13/1.00

1

N/S

111415.503476

INSTR SHT,CLUTCH SHAFT,SXJ

1

N/S

110996.0001

GREASE,SUPERLUBE,1CCPACKET

1


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Shaft Assemblies

111388.1001

Clutch Shaft Assembly

Rolling  Steel, Hoist/Release

9

8 6

7

5

13

3

4

28

20

27

26

10

21

10

20

14

25

1

24

15

23

17

2

16

19

11

22

22

27

12

18

27

Item

Part Number

Description

QTY

111388.1001.S

KIT,CLUTCHSHAFT,SXHJ,N4

1

1

110872.0001

HANDWHEEL,STANDARD CHAIN

1

2

110881.0001

PIN,DOWEL,.188 X 1.13/1.00

1

3

075193.0000

LINING,CLUTCH

1

4

108015.0001

DISC,CLUTCH MOVABLE PLD

1

5

111433.0001

PULLEY ASSY,CLUTCH,4.65 DIA

1

6

075197.0000

SPR,CLUTCH

1

7

086649.0029

WASHER,THRUST .64

1

8

110472.0001

NUT,HEX,SLOTTED,5/8-11

1

9

080401.0624

PIN,COTTER,3/16X1-1/2"L

1

10

110695.0001

BEARING,.75 ID

2

11

111020.1001

SPRKTASSY,22T-50T,ODZINC

1

12

111045.0001

SPACER,CLUTCH SHAFT

1

13

111037.0002

DISC,CLUTCH,NICKLEPL

1

14

110411.0001

CHAIN GUARD ASSY

1

15

110819.0001

WASHER,PLAIN .651 I.D.

1

16

110610.0002

SPRKTANDENGAGEPLATE,ODZINC

1

17

110816.0001

KEY,ROUNDEND,.188X1.500

1

18

110387.0003

SLIDER,JACKSHAFT,SX,ODZINC

1

19

111175.0001

SPRING,1.10 O.D.

1

20

111382.0001

RING,RTNG,HIGH GRIP STRENGTH

2

21

111402.0001

BEARING,THRUST

1

22

111403.0001

WASHER,THRUST

3

23

110313.0010

PIN,SPRING,.250 DIA X 2.00

1

24

112389.0001

SPRING,.796 OD X 1.50 LG

1

25

106062.0003

BUSHING,5/8"

1

26

110818.0004

WASHER,WAVE SPRING,.780 ID

1

27

110819.0003

WASHER,PLAIN,.770 ID

3

28

111077.0002

SHAFT,CL,.75 DIA,SXHJ,OD ZINC

1

N/S

111414.503476

INSTR SHT,CLUTCH SHAFT,SXHJ

1

N/S

110996.0001

GREASE,SUPERLUBE,1CCPACKET

1

RIGHT HAND SHOWN

Left hand assemblies:

Flip shaft so clutch is on the 

right.

Parts between bearings remain 

oriented as shown.


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Shaft Assemblies

111394.1001

Output Shaft Assembly

3/4 & 1 HP Trolley

4

3

2

1

10

8

2

11

7

9

6

5

Item

Part Number

Description

QTY

111394.1001.S

KIT,OUTPUTSHFT,3/4-1HP,SXT,N4

1

1

111027.0002

SHAFT,OUTPUT,.75,SXT,OD ZINC

1

2

110695.0001

BEARING,.75 ID

2

3

110819.0003

WASHER,PLAIN,.770 ID

1

4

080415.0022

RING,RTNG,EXT,"E",STL,.744"SFT

1

5

110738.0002

SPRKT,32T,#35CH,3/8P,ODZINC

1

6

110313.0004

PIN,SPRING,.250 DIA X 1.50

1

111394.1002

Output Shaft Assembly

1/2 HP Trolley

4

3

2

1

10

8

2

11

7

9

6

5

Item

Part Number

Description

QTY

111394.1002.S

KIT,OUTPUTSHFT,1/2HP,SXT,N4

1

1

111027.0002

SHAFT,OUTPUT,.75,SXT,OD ZINC

1

2

110695.0001

BEARING,.75 ID

2

3

110819.0003

WASHER,PLAIN,.770 ID

1

4

080415.0022

RING,RTNG,EXT,"E",STL,.744"SFT

1

5

110738.0002

SPRKT,32T,#35CH,3/8P,ODZINC

1

6

110313.0004

PIN,SPRING,.250 DIA X 1.50

1

7

110313.0010

PIN,SPRING,.250 DIA X 2.00

1

8

111073.0001

GEAR,LIMIT,26T,TROLLEY

1

9

110881.0001

PIN,DOWEL,.188 X 1.13/1.00

1

10

111348.0002

SPRKT,10T,#65,1/2P,ODZINC

1

11

110818.0004

WASHER,WAVE SPRING,.780 ID

1

N/S

111410.0001

INSTR SHT,OUTPUT SHAFT,SXT

1

7

110313.0010

PIN,SPRING,.250 DIA X 2.00

1

8

111073.0001

GEAR,LIMIT,26T,TROLLEY

1

9

110881.0001

PIN,DOWEL,.188 X 1.13/1.00

1

10

110739.0002

SPRKT,10T,#41CH,1/2P,ODZINC

1

11

110818.0004

WASHER,WAVE SPRING,.780 ID

1

N/S

111410.0001

INSTR SHT,OUTPUT SHAFT,SXT

1


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Shaft Assemblies

111391.1001

Clutch Shaft Assembly

Sectional Trolley

8

7 6

5

4

15

2

3

1

10

9

9

11

12

13

16

14

Item

Part Number

Description

QTY

111391.1001.S

KIT,CLUTCHSHAFT,SXT,N4

1

1

110730.0002

SHAFT,CLUTCH,.625,SXT,OD ZINC

1

2

075193.0000

LINING,CLUTCH

1

3

108015.0001

DISC,CLUTCH MOVABLE PLD

1

4

111324.0001

PULLEY ASSY,CLUTCH

1

5

086649.0029

WASHER,THRUST .64

1

6

075197.0000

SPR,CLUTCH

1

7

110472.0001

NUT,HEX,SLOTTED,5/8-11

1

8

080401.0624

PIN,COTTER,3/16X1-1/2"L

1

9

110813.0001

BEARING,.625 I.D.

2

10

110465.0002

SPRKT,11T,#35,3/8P,ODZINC

1

11

110819.0001

WASHER,PLAIN .651 I.D.

2

12

080415.0021

RING,RTNG,EXT,"E",STL,5/8"SFT

1

13

110313.0008

PIN,SPRING,.188 DIA X 1.38

1

14

110818.0001

WASHER,WAVE SPRING,.650 I.D.

1

15

111037.0002

DISC,CLUTCH,NICKLEPL

1

16

110881.0001

PIN,DOWEL,.188 X 1.13/1.00

1

N/S

111411.0001

INSTR SHT,CLUTCH SHAFT,SXT

1

N/S

110996.0001

GREASE,SUPERLUBE,1CCPACKET

1


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NEMA 4 and 4X Electric Box

ITEM

PART NUMBER

DESCRIPTION

1

111116.0001

BRACKET,MOUNTING,ELECTRICBOX

2

111119.0001

ELECTRICBOX,N4(BLACK)

111119.0002

ELECTRIC BOX, N4X (STAINLESS STEEL)

3

111397.0002

RECEIVER ASSY

4

111352.0001

ANTENNA ASSY

5

8706E29

SCREW,GROUND,8-32 X 3/8”

6

111087.0001

XFMR,120/208/240V,1 PHASE

111087.0002

XFMR,208/240/480V,3 PHASE

111087.0003

XFMR,575V

7

22634A

WASHER,CUP

8

8706F29

SCREW,GROUND,10-32 X 3/8”

9

111401.0001

INSULATOR BOARD ASSY

10

112357.0002

CIRCUIT BOARD, 1/2HP, 1 PHASE

112357.0001

CIRCUIT BOARD, 3/4HP & 1HP, 1 PHASE

112357.0003

CIRCUIT BOARD, ALL HP, 3 PHASE

112357.0004

CIRCUIT BOARD, 575VAC, 3 PHASE

11

112401.0001

COVERASSEMBLY,NEMA4,1PHASE(BLACK)

112401.0002

COVERASSEMBLY,NEMA4,3PHASE(BLACK)

112401.0003

COVERASSEMBLY,NEMA4,575V,(BLACK)

111449.0004

COVER ASSEMBLY, NEMA 4X, 1 PHASE (STAINLESS STEEL)

112401.0005

COVER ASSEMBLY, NEMA 4X, 3 PHASE (STAINLESS STEEL)

112401.0006

COVER ASSEMBLY, NEMA 4X, 575V (STAINLESS STEEL)

N/S

111405.0001

FUSEKIT,10PCS.EACH.2.5A&.250A


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NEMA 4 and 4X Electric Box


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Notes


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Notes


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The Genie Company

1-800-843-4084