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Dungs VPS 504 Manual

Made by: Dungs
Type: Manual
Category: Test Equipment
Pages: 12
Size: 1.32 MB

 

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1 … 12

Valve testing system 

VPS 504

for multiple actuators

8.10

Technical description

The VPS 504 is the valve proving system 

for DUNGS multiple actuators. The valve 

proving system complies with EN 1643:

-  Equipment operates independent of 

residual pressure in the range of the 

permissible operating range.

-  Test volume 

 4 l

-  Setting work not necessary on site

-  Short test period: min. 10 s, max. 26 s

-  Tightness or leaks are displayed by an 

LED

-  External fault display possible for series 

02, series 04 and S05

Group fault alarm optional for S01 

(SSM)

-  Suitable for TRD systems

-  Electrical connection possible by plug con-

nection S01, 02, 03. No rewiring is required for 

contact allocation as per DIN 4791.

-  S04 and S05: electrical connection at 

screw terminals via PG 13.5 cable entry

Application

Valve proving system for DUNGS single 

valves, DMV double solenoid valve and 

GasMultiBloc MB.

The VPS 504 can also be used for monitoring 

the DUNGS solenoid valves up to DN 80, 

with and without bypass connection.

24 VDC design for gas motors.

Suitable for gases of gas families 1, 2, 3 

and other neutral gaseous media.

Approvals

EC type test approval as per EC Gas Ap-

pliance Directive:

VPS 504… 

CE-0085 AP 0168

EC type test approval as per EC Pressure 

Equipment Directive:

VPS 504… 

CE0036

Approvals in other important gas consum-

ing countries. Special design for the North 

American market with U

L

, FM and CSA 

registration.

Printed in German

y • Edition 03.19 • Nr

. 219 547


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2 … 12

Specifications

Operating pressure

Test volume

Pressure increase by motor pump

Nominal voltage, Frequency

Rating requirement

Prefuse (provided by customer)

Fuse installed in housing cover, 

replaceable

Switching current

Degree of protection

Ambient temperature

Release time

Sensitivity limit

Switch-on duration of control

Max. number of test cycles

Installation position

Media

• Standard model

•  Liquefied gas model

max. 500 mbar (50 kPa)

≥ 0.1 l

≤ 4.0 l

≈ 

20 mbar

refer to type overview page 11

During pumping time approx. 60 VA, in operation 17 VA

10 A quick-acting or 6.3 A slow-acting fuse

Microfuse 6.3 slow-blow L 250 V; IEC-127-2/III (DIN 41 662)

Operating output 

VPS 504 S01, 02, 03, 04, 05: 

max. 4 A

Refer to motor startup current!

Interference output 

VPS 504 S02, 04, 05:   

max.1A

VPS 504 S01, 02, 03:   

IP 40

VPS 504 S04, 05: 

 

IP 54

50 Hz 230 VAC  -15°C to +70°C

others:   

-15°C to +60°C

Approx. 10 - 26 s, depending on test volume and input pressure

max. 50 l/h

At inlet pressures of < 50 mbar, limit pressure rates well below 50 l of air per 

hour occur due to the mode of operation. This allows for applications involving 

low inlet pressures.

100 % ED

20/h. Wait for at least 2 minutes after carrying out more than 3 consecutive 

test cycles.

vertical, horizontal, not upside down

Gas families 1, 2, 3, sewage gas, landfill gas and biogas (dry, H2S < 0.1% by 

volume) and other gaseous media

Not for gases having a butane content of > 60% 

Gas family 3 and gases having a butane content of > 60%, gases having a 

density of > 1 kg/m3

 

VPS 504 

Valve proving system for automatic shutoff valves as per EN 161, Class A and Class B

 

The VPS 504 may be used with any other valve whose tightness in counter-flow direction 

excludes by construction a leakage in flow direction.

 

The VPS 504 is suitable for all DUNGS valves according to EN 161 Classes A and B.


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3 … 12

VPS 504 sectional diagram

V1

V2

1

7

8

VPS 504

DMVÉ Series

p

1

p

+ 20 mbar

V2

4   3  2  1  2  1

p

2

p

1

16

15
14
13
12

6
5

4

3
2
1

7

10

11

8

9

17

5

18

19

Hall switch

2 Solenoid

Pressure switch diaphragms

Compression spring

5 Filter

Solenoid valve anchor

Solenoid valve coil

Pressure pump

Unlock switch

10 

Fault lamp

11 

Operating lamp

12 

Test nipple

13 

Volume restrictor

14 

Pump diaphragm

15 

Pump linkage

16 PCB

17 

Plug connection

18 

Equipment fuse

19 

Spare fuse


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4 … 12

Idle state: Valves 1 and 2 are closed.

Pressure build-up: The internal mo-

tor pump increases the gas pressure 

in the test section by approx. 20 mbar 

compared to the input-side pressure 

applied to valve V1.

During the test period, the installed 

differential  pressure  switch  monitors 

the test section for leakage. If the test 

pressure is attained, the motor pump 

is switched off (end of test period). The 

release time (10-26 s) depends on the 

test volume (max. 4.0 l) and input pres-

sure (max. 500 mbar). If the test section 

is tight, the contact is released to the 

automatic burner control after max. 26 

s - the yellow signal lamp lights up.

If the test section is leaky or if the pres-

sure increase by + 20 mbar is not attained 

during the test period (max. 26 s), the 

VPS 504 switches to fault. The red signal 

lamp lights as long as the contact release 

by the regulator or thermostat is present 

(heat requirement).

If there is a short power failure during 

the test or burner operation, the test 

is started again automatically.

If the pumping time < approx. 10s, 

the pressure difference between the 

testing system and the inlet pressure is 

balanced after pumping is finished.

Operation: The internal valve of the 

VPS 504 is closed.

Program sequence

Functional description

The VPS 504 operates depending on 

pressure build-up.

The program module starts to function 

when heat is requested.

Test is performed depending on the 

burner functional procedure:

Check prior to burner start or

Check during pre-purge period or

Check after burner shut-down

Function principle

}

t

F

 

>

 10 s

}

t

F

 ≈ 10 s

Release period t

F

Period which a VPS requires to per-

form a complete operation procedure. 

The release period of the VPS 504 

depends on test volume and input 

pressure:

V

Test

   < 1.5 l

p

e

  

> 20 – 500 mbar

V

Test

  > 1.5 l

p

e

  

> 20 mbar

t

F

 max. ≈ 26 s

 

Test period t

test

Pumping time of motor pump.

Test volume V

test

Volume between V1 output-side and 

V2 input-side and the intermediate 

tube pieces.

V

Test max. /VPS 504 

 = 4 l

V1

p       = 500 mbar

max.

V2

VPS 504

p

2

p

a

p

1

p

e

p

2

p

a

p

1

p

e

DMV-D(LE)

A

A Program module

Instrument gland

Connection

Test volume

V      [l]

Test

1

2

3

4

2

4

6

8

10

12

14

16

18

20

22

24

26

28

30

p  =

 300 m

bar

e

p  =

 100 m

bar

e

p  = 20 mbar

e

p  = 500 mbar

e

Release period

 10 s

at test volume

 1,5 l

Field of application

Release period

t    [s]

F

p  +  20 mbar

e

V1

p       = 500 mbar

max.

V2

VPS 504

p

2

p

a

p

1

p

e

p

2

p

a

p

1

p

e

Program modul

p

e

V1

p       = 500 mbar

max.

V2

VPS 504

p

2

p

a

p

1

p

e

p

2

p

a

p

1

p

e

Program modul

p

e

V1

p       = 500 mbar

max.

V2

VPS 504

p

2

p

a

p

1

p

e

p

2

p

a

p

1

p

e

Program modul

p

e

p

e

p

e

p  +  20 mbar

e

V1

p       = 500 mbar

max.

V2

VPS 504

p

2

p

a

p

1

p

e

p

2

p

a

p

1

p

e

Program modul

p

e

V1

p       = 500 mbar

max.

V2

VPS 504

p

2

p

a

p

1

p

e

p

2

p

a

p

1

p

e

Program modul

p

e

V1

p       = 500 mbar

max.

V2

VPS 504

p

2

p

a

p

1

p

e

p

2

p

a

p

1

p

e

Program modul

p

e

p

e

p

e

p  +  20 mbar

e

V1

p       = 500 mbar

max.

V2

VPS 504

p

2

p

a

p

1

p

e

p

2

p

a

p

1

p

e

Program modul

p

e

V1

p       = 500 mbar

max.

V2

VPS 504

p

2

p

a

p

1

p

e

p

2

p

a

p

1

p

e

Program modul

p

e

V1

p       = 500 mbar

max.

V2

VPS 504

p

2

p

a

p

1

p

e

p

2

p

a

p

1

p

e

Program modul

p

e

p

e

p

e

Operation 

Idle state

Pressure 

build-up


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5 … 12

Electrical connection

VPS 504 S01

The VPS 504 S01 is connected in 

series between temperature regula-

tor and automatic burner control via 

a 7-pole connector. Connector pin 

assignment between burner and boiler 

is performed as per DIN 4791. For 

pin assignment, refer to connection 

diagram.

If the heat generator is wired as per 

DIN 4791, no boiler- or burner-side 

rewiring is necessary for electrical 

connection.

The burner female connector is con-

nected with the cable-to-cable male 

connector of VPS 504 S01.

The female connector VPS 504 S01 

is connected with the cable-to-cable 

male connector of the heat genera-

tor.

F1 Fuse

F2 

Switch or limiter

F3 Regulator

H1 

Fault signal

H2 

Operation signal

P1 

Operating hours counter

 

Stage 1

S1 Switch

X1B 

Female connection

X1s 

Male connection

Solenoid valve

Burner operation

Fault

Regulator chain

N

Pe
L

Burner female

connector (X 1B)

6

5

4

2

1

3

B4 S3 T2 T1

N

L

Male connector

(cable-to-cable)

VPS 504

(X 1S)

B4 S3 T2 T1

N

L

Control line

7 x 1

Female connector

(fixed)

VPS 504

(X 1 B)

Male connector

of heat generator

(X 1 S)

VPS 504

Series 01,

internal

Operation

V3

P

6

5

4

3

2

1

B4 S3 T2 T1

N

L

B4 S3 T2 T1

N

L

6

5

4

3

2

1

6

5

4

3

2

1

h

P1

H2 H1

F3

F2

S1

F1

S P

S P

exchangeable

fuse:

6.3 slow-blow

L 250 V as per

IEC 127-2/III

(DIN 41662)

D5 x 20

Program flowchart

0

5

10

15

20

25

Programm flowchart VPS 504 "TIGHT": Examples Test volume = 0.3 l

Programm flowchart VPS 504 "TIGHT": Examples Test volume = 4.0 l

Programm flowchart VPS 504 "LEAKY"

[s]

30

Regulator

Pump motor

Solenoid valve

Differential pressure switch

Release signal

Regulator

Pump motor

Solenoid valve

Differential pressure switch

Release signal

Regulator

Pump motor

Solenoid valve

Differential pressure switch

Release signal

Fault signal

t

test


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6 … 12

Solenoid valve

Burner operation

Fault

Regulator

N

Pe
L

Burner female

connector (X 1B)

6

5

4

2

1

3

B4 S3 T2 T1

N

L

Male connector

(cable-to-cable)

VPS 504

(X 1S)

B4 S3 T2 T1

N

L

Control line

7 x 1

Female connector

(fixed)

VPS 504

(X 1 B)

Male connector

of heat generator

(X 1 S)

internal

Operation

6

5

4

3

2

1

B4 S3 T2 T1

N

L

B4 S3 T2 T1

N

L

6

5

4

3

2

1

6

5

4

3

2

1

h

P1

H2 H1

F3

F2

S1

F1

S P

S P

Pump

Electrical connection

VPS 504 S03

The electrical connection of VPS 

504 S03 is performed as in VPS 

504 S01.

Additional switching feature of 

VPS 504 S03

If a fault signal is existent on S3 

(burner fault), the regulator chain is 

bridged to the burner via an additional 

relay in VPS 504 S03 and at the same 

time the operating voltage of VPS 504 

S03 is interrupted.

After eliminating the burner fault, the 

valve proving system is restarted.

Only the fault signal coming 

from the automatic burner 

control of the burner may be con-

nected to connection S3. If you 

do not observe this instruction, 

persons may be injured or ob-

jects may be damaged. Therefore, 

strictly keep to this instruction.

Electrical connection

VPS 504 S02

The VPS 504 S01 is connected in 

series between temperature regula-

tor and automatic burner control via 

a 7-pole connector.

The boiler male connector is inserted into 

the female connector of VPS 504.

For pin assignment of female con-

nector VPS 504 and heat generator 

male connector, refer to connection 

diagram.

Switching feature: No disconnection 

between operating voltage circuit and 

control circuit.

Electrical connection 

VPS 504 S01 SSM

Group fault alarm

The electrical connection of VPS 504 

S01 SSM is performed the same way as 

with the VPS 504 S01 (see page 5).

Additional switching characteristic 

of VPS 504 S01 SSM

If the test path is „untight“, the VPS 

switches to fault.

An additional relay in the VPS interrupts 

the burner fault line S3 between burner 

and heat generator. At the same time, 

voltage is applied from the heat genera-

tor to S3 line and the LED H1 lights up.

Connector part

VPS 504 (X 1S)

B4 S3 T2 T1

N

L

Socket part (fixed)

VPS 504 (X 1 B)

Operation

V3

P

6

5

4

3

2

1

B4 S3 T2 T1

N

L

6

5

4

3

2

1

Control line 7 x 1

internal

exchangeable fuse:

T 6,3 L 250 V

IEC 127-2/III

(DIN 41662)

D5 x 20

VPS 504

S02

V3

P

-(AC) 230 V   50 Hz

T8 T7 T6 B5

N

L1

T8 T7 T6 B5

N

L1

N

L

B4

6

S3

5

T2

4

T1

N

2

L

1

B4

6

S3

5

T2

4

T1

3

N

2

1

L

VPS 504

S01

intern

Betrieb

vom WŠrmeerzeuger

zum Brenner

Stecker

(fliegend)

Steuerleitung

7 X 1

Buchse

(fest)

V3

1

NC

VPS 504

S04

2

COM

3

NO

4

5

B

6

L1

7

N

8

-(AC) 230 V   50 H z

V3

P

Male connector

T7: Fault

T6: Operation

thight

leaky

intern

exchangeable fuse:

T 6,3 L 250 V

IEC 127-2/III

(DIN 41662)

D5 x 20

VPS 504

S02

V3

P

= 24 V DC

T8 T7 T6 B5

-

+

T8 T7 T6 B5

-

+

-

+

Steckerteil

T7: Störung

T6: Betrieb

dicht

undicht

intern


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7 … 12

Electrical connection

VPS 504 S04

PG 13.5 cable duct and connection 

to screw terminals below cover in 

housing (see Dimensions VPS 504 

S04, S05).

Floating control room signal 

may only be used for signal-

ling, never for burner release.

Test volume of DUNGS multiple actuators MB-D..., MB-ZR..., MB-VEF..., DMV-..., MBC-...

Type

DMV-D(LE) 503/11

DMV-D(LE) 507/11

DMV-D(LE) 512/11

DMV-D(LE) 520/11

DMV-D(LE) 525/11

DMV-D(LE) 5040/11

DMV-D(LE) 5050/11

DMV-D(LE) 5065/11

DMV-D(LE) 5080/11

DMV-D(LE) 5100/11

DMV-D(LE) 5125/11

DMV-1500-D

DMV-...D (LE) -5065/12

DMV-...D (LE) -5080/12

DMV-...D (LE) -5100/12

DMV-...D (LE) -5125/12

Nominal 

diameter

Rp/DN

Rp 3/8

Rp 3/4

Rp 1 1/4

Rp 2

Rp 2

DN 40

DN 50

DN 65

DN 80

DN 100

DN 125

Rp 2

DN 65

DN 80

DN 100

DN 125

Test volume

[l]

0.03 l

0.10 l

0.24 l

0.24 l

0.44 l

0.38 l

0.39 l

0.69 l

1.47 l

2.28 l

3.56 l

0.44 l

1.47 l

2.28 l

3.55 l

6.00l

Type

MB-D(LE) 403

MB-D(LE) 405

MB-D(LE) 407

MB-D(LE) 410

MB-D(LE) 412

MB-D(LE) 415

MB-D(LE) 420

MB-ZRD(LE) 405

MB-ZRD(LE) 407

MB-ZRD(LE) 410

MB-ZRD(LE) 412

MB-ZRD(LE) 415

MB-ZRD(LE) 420

MB-VEF 407

MB-VEF 412

MB-VEF 415

MB-VEF 420

MB-VEF 425

MBC 300

MBC 700

MBC 1200

MBC 1900

MBC 3100

MBC 5000

MBC 7000

Test volume

[l]

0.04 l

0.11 l

0.11 l

0.33 l

0.33 l

0.24 l

0.24 l

0.11 l

0.11 l

0.33 l

0.33 l

0.24 l

0.24 l

0.11 l

0.33 l

0.24 l

0.24 l

0.44 l

0.05 l

0.05 l

0.10 l

1.47 l

2.28 l

3.55 l

6.00 l

Nominal 

diameter 

Rp/DN

Rp 3/8

Rp 1/2

Rp 3/4

Rp 1

Rp 1 1/4

Rp 1 1/2

Rp 2

Rp 1/2

Rp 3/4

Rp 1

Rp 1 1/4

Rp 1 1/2

Rp 2

Rp 3/4

Rp 1 1/4

Rp 1 1/2

Rp 2

Rp 2

Rp 3/4

Rp 1 1/4

Rp 2

DN 65

DN 80

DN 100

DN 125

VPS 504

series 05

internal

B

+

-

Operating voltage

= (DC) 24 V

Release signal

tight

leaky

V3

P

S

Falut signal

 I 

max./maxi.

:

 B : 4A

 S : 1A

exchangeable fuse:

6.3 slow-blow

L 250 V

as per

IEC 127-2/III

(DIN 41662) D5 x 20

Electrical connection

VPS 504 S05

PG 13.5 cable duct and connection 

to screw terminals below cover in 

housing (see Dimensions VPS 504 

S04, S06).

Operating voltage range

20 V - 30 V DC. Refer to mo-

tor startup current!

NC

VPS 504 Se

rie

04

internal

COM

NO

B

L1

N

Floating fault signal

(control room signal)

Operating voltage 230 V AC  50 Hz

}

Release signal

Operating voltage

Zer

o

conductor

Gr

oung

tight

leaky

V3

P

exchangeable fuse:

6.3 slow-blow

L 250 V

as per

IEC 127-2/III

(DIN 41662) D5 x 20


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8 … 12

Using the VPS 504 at DUNGS indi-

vidual solenoid valves .../5

For mounting the VPS 504 to valves Rp 

1 1/2 to Rp 2, the adapter kit, Order 

No. 205 360 is required.

For mounting the VPS 504 to valves DN 

40 to DN 80, the adapter kit, Order No. 

222 740 is required.

Determining test volume V

Test

1. Determine output-side volume of V1.

  Refer to table for Rp 1/2 to DN 80.

2. Determine input-side volume of V2.

  Refer to table for Rp 1/2 to DN 80.

3. Determine volume of intermediate 

tube piece 3.

  Refer to table for Rp 1/2 to DN 80.

4. V

Test

 = 

Volume 

Valve 1

 + 

  

Volume 

Intermediate tube piece

 + 

  

Volume 

Valve 2

V

Test

    

+

=

Valve volume

V1 output-side+

V2 input-side

Volume of

tube line

Determining test volume V

Test

V1

V2

L [m]

1

2

3

Program module

VPS 504

p

2

p

a

p

1

p

e

Adapter No. 205 360 / 222 740

Instrument gland
Connection

Volume V1

output-side
Volume V2

input-side

Volume of intermediate

tube piece

V1 <-> V2

1

2

3

p

2

p

a

p

1

p

e

Valve - Volume [l]

V1 

outlet  

 +

V2 

inlet

Test volume [l] = Volume V1 

outlet  

 + V2 

inlet  

 + Pipeline length

Pipeline lengths between individual valves L [m]

Rp / DN

Rp 3/8

Rp 1/2

Rp 3/4 (DN 20)

Rp 1 (DN 25)

Rp 1 1/2 / DN 40

Rp 2  / DN 50

DN 65

DN 80

DN 100

DN 125

DN 150

DN 200

0,5 m

0,06 l 

0,17 l

0,27 l

0,45 l

1,10 l

1,90 l

0,01 l

0,07 l

0,12 l

0,20 l

0,50 l

0,90 l

Rp         DN

Rp         DN

1,5 m

0,16 l

0,37 l

0,57 l

0,95 l

2,20 l

3,90 l

Rp         DN

1,0 m

0,11 l

0,27 l

0,42 l

0,70 l

1,70 l

2,90 l

Rp          DN

Rp           DN

2,00 l

3,20 l

5,30 l

8,80 l

14,40

24,3 l

35,2 l

77,4 l

2,65 l

4,20 l

7,00 l

11,30 l

18,40 l

30,50 l

44,10 l

93,10 l

3,30

5,50 l

8,60 l

13,80 l

22,3 l

36,6 l

52,9 l

108,9 l

2,0 m

0,21 l

0,47 l

0,72 l

1,20 l

2,80 l

4,90 l

1,35 l

2,20 l

3,7

6,3 l

10,5 l

18,2 l

26,5 l

61,7 l

0,70 l

1,20 l

2,0 l

3,8

6,5 l

12,0 l

17,5 l 

46,0 l

 

VPS 504 

0,1 l ≤ V 

prüf

 ≤   4,0 l 

 

 

 

 

 

        1 l = 1 dm

3

 = 10

-3

 m

3

 

VPS 508 

1,5 l ≤ V 

prüf

 ≤   8,0 l

 

VDK   

0,4 l ≤ V 

prüf

 ≤ 20,0 l

 ·········  DSLC   

1,5 l ≤ V 

prüf


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9 … 12

The motor pump switches off, the red 

fault lamp lights up. Switch-through to 

the automatic burner control does not 

take place.

Functional check

By opening a screw plug in test nipple 

p

2

 (p

a

) during test period (pumping 

time), leakage can be simulated and a 

function check can take place.

Setting

The VPS 504 must not  be adjusted 

on site.

Assembly

Directly flange the VPS 504 laterally to 

the DUNGS multiple actuators (mount-

ing is possible on left-hand or right-hand 

side) using two 10.5 x 2.25 O rings and 

four M4 x 16 self-tapping screws.

Startup

1. Check test section for leaks after 

assembly.

2.  Start test by using temperature regu-

lator and/or restart or by pressing the 

reset button of VPS 504.

3. If the test section is tight

  Depending on the length of the test 

section and the residual pressure 

applied, the pumping time is between 

3 s and 26 s.

  The release for the automatic burner 

control is then given after approx. 10 

s at the earliest (at small test volumes 

and small input pressures) and after 

approx. 26 s at the latest (at large test 

volumes and large input pressures) 

- the yellow signal lamp lights up.

  If the test section is leaky

  The test pressure is not attained.

If an exhaust gas valve is 

installed in the boiler, it must 

be open at the beginning of the 

test.

In order to prevent functional 

and leakage problems, we 

recommend the use of solenoid 

valves as per EN 161 Class A and 

Class B.

Insufficiently shielded fre-

quency converters could 

cause faults in the VPS due to 

network disturbances. 

Make  provisions  for  sufficient 

electrical shielding.


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10 … 12

Dimensions [mm]

VPS 504 S01, S03

Dimensions [mm]

VPS 504 S02

Dimensions [mm]

VPS 504 S04, 05

pa

pe

pe test nipple
pa test nipple

100

22

4,

3

72

53,7

5

13

147

150

Sicherung eingebaut, auswechselbar

Fuse built into housing, exchangeable

Fusibile integré dans la couvercle du boîtier

interchangeable

Typ/Type/Type/Tipo

T 6,3 L 250 V

Betriebsanleitung beachten!

Please comply with the operating instructions!

Suivre les instructions de la notice d'utilisation!

Seguire le istruzioni!

pa

pe

pe test nipple
pa test nipple

100

22

4,

3

72

53,7

5

13

147

150

Sicherung eingebaut, auswechselbar

Fuse built into housing, exchangeable

Fusibile integré dans la couvercle du boîtier

interchangeable

Typ/Type/Type/Tipo

T 6,3 L 250 V

Betriebsanleitung beachten!

Please comply with the operating instructions!

Suivre les instructions de la notice d'utilisation!

Seguire le istruzioni!

pa

pe

100

22

4,

3

72

53,7

5

13

147

150

Standard:

PG 13.5

cable duct

Additionally, PG 11

cable duct possible

pe test nipple

pa test nipple

5 6 7

8

Fuse

Spare fuse

Female connector

 X1B as per DIN 4791

Ø 

9

Betrieb

Fonctionamento Funziamento

Ru

n

Störung

Dérangement

Blocco Lockout

Typ  VPS 504          Serie 01

Male connector

X1S as per

DIN 4791

126,5

pe

pa

Suction connection (gas input)
Pressure connection (to test section)

Spare fuse

Female connector

 X1B as per DIN 4791

Ø 

9

Betrieb

Fonctionamento Funziamento

Ru

n

Störung

Dérangement

Blocco Lockout

Typ  VPS 504          Serie 01

Male connector

X1S as per

DIN 4791

126,5

pe

pa

Suction connection (gas input)
Pressure connection (to test section)

pe

pa

Suction connection (gas input)
Pressure connection (to test section)

Ø 

9

Betrieb

Fonctionamento Funziamento

Ru

n

Störung

Dérangement

Blocco Lockout

Typ  VPS 504          Serie 02

126,5

Spare fuse

pe

pa

Suction connection (gas input)
Pressure connection (to test section)

Ø 

9

Betrieb

Fonctionamento Funziamento

Ru

n

Störung

Dérangement

Blocco Lockout

Typ  VPS 504          Serie 02

126,5

Spare fuse

pe

pa

Suction connection (gas input)

Pressure connection (to test section)

Ø 

9

Betrieb

Fonctionamento Funziamento

Ru

n

Störung

Dérangement

Blocco Lockout

126,5

Achtung, W

arning, 

Attention, 

Attentione

Vor dem Öf

fnen ist das Gerät stromlos zu schalten

Before opening switch of

f power supply

Ouverture uniquement hors tension Prima di apire l'aparecchio togliere la corrente

Spare fuse

Typ:  VPS 504          Serie 04

Cover, electrical connection

pe

pa

Suction connection (gas input)

Pressure connection (to test section)

Ø 

9

Betrieb

Fonctionamento Funziamento

Ru

n

Störung

Dérangement

Blocco Lockout

126,5

Achtung, W

arning, 

Attention, 

Attentione

Vor dem Öf

fnen ist das Gerät stromlos zu schalten

Before opening switch of

f power supply

Ouverture uniquement hors tension Prima di apire l'aparecchio togliere la corrente

Spare fuse

Typ:  VPS 504          Serie 04

Cover, electrical connection

Fuse

Fuse


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11 … 12

VPS 504 type overview / accessories / order data

220 V

-15 %

+10 %

60 Hz

222 390

222 389

222 388

242 874 

120 V

-15 %

+10 %

60 Hz

223 426

242 875

221 073

110 V

-15 %

+10 %

50 Hz

223 464

223 463

221 327

242 876

230 V

-15 %

240 V

+6 %

50 Hz

219 873

219 874

219 875

219 876

227 462

227 527

219 877

219 878

226 315

223 590

219 881

226 316

 

205 360

222 740

223 470

231 807

231 808

231 809

221 503

231 780

243 801

20-30 

VDC

225 481

224 983

Version

VPS 504 Series …

Nominal voltage, Frequency

VPS 504 S01

7-pole plug connection 

Cable length: 0.30 m

Wiring as per DIN 4791 

Cable length: 0.85 m

IP 40 degree of protection 

Cable length: 1.50 m

 

Cable length: 2.00 m

Group fault alarm 

Cable length: 0.85 m

Group fault alarm 

Cable length: 2.00 m

VPS 504 S02

7-pole plug connection 

with male connector

7-pole plug connection 

with male connector, CSA

C,UC

Free connection 

without male connector

IP 40 degree of protection

Liquefied gas model 

with male connector

VPS 504 S03

7-pole plug connection 

Wiring as per DIN 4791 

Cable length: 1.50 m

IP 40 degree of protection 

VPS 504 S04

Connection to screw terminals

PG 13.5 cable duct

Additionally, PG 11 possible

Floating fault signal (control room signal)

IP 54 degree of protection

Liquefied gas model 

 

VPS 504 S05 

(Gasmotors) CSA

C,UC

VPS 504 S06  U

L

, FM, CSA

Accessories/spare parts

Adapter kit VPS 504 for solenoid valves up to Rp 2

Adapter kit VPS 504 for solenoid valves from DN 40 to DN 80

Adapter kit VPS / VDK

7-pole male connector, 2 cable inputs with strain relief (S02)

7-pole male connector, 4 cable inputs with PG 11 (S02) 

7-pole male connector, 4 cable inputs with strain relief (S02)

Mounting kit (4 x M4 x 16,2, 2 x O-Ring, 2 x filter insert)

Appliance fuse link (5 pieces)

Spare parts set VPS filter


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12 … 12

Valve testing system VPS 504

for multiple actuators

We reserve the right to make any changes in the interest of technical progress.

Head Offices and Factory

Karl Dungs GmbH & Co. KG   

Siemensstraße 6-10   

 

D-73660 Urbach, Germany

Telephone +49 (0)7181-804-0

Fax +49 (0)7181-804-166

Postal address

Karl Dungs GmbH & Co. KG

Postfach 12 29

D-73602 Schorndorf, Germany

e-mail info@dungs.com

Internet www.dungs.com