PDF User Manual

  1. Home
  2. Manuals
  3. AEG AGN2400B Original Instructions Manual

AEG AGN2400B Original Instructions Manual

Made by: AEG
Type: Original Instructions
Category: Portable Generator
Pages: 22
Size: 2.44 MB

 

Download PDF User Manual



Full Text Searchable PDF User Manual



background image

Original Instructions

AGN2400B

PORTABLE GENERATOR SET

 


background image

Fig. 1

Fig. 4

Fig. 5

Fig. 3

oil cap/ dipstick

air 

filter

choke 

lever

fuel 

valve

recoil 

starter grip

fuel cap

fuel tank

fuel cap

oil cap/ 

dipstick

oil fill hole

carburetor 

drain screw

oil cap/ 

dipstick

Fig. 2

fuel 

level gauge

fuel 

level gauge

circuit breaker

oil fill hole

fuel tank

 


background image

Fig. 6

ON

OFF

ON

OFF

Fig. 8

Fig. 7

RUN CHOKE

choke 

lever

to start (choke closed)

to run (choke 

open)

recoil 

starter grip

fuel valve

latches

air

filter cover

filter  

elements

air filter unit

Fig. 9

 


background image

21

2))

Fig. 10

ON

OFF

Fig. 11

Fig. 12

Fig. 13

ON

OFF

ON

OFF

spark plug

cap

spark plug

fuel

line

fuel

valve

barb

fuel

valve

o-ring

filter

sediment

cup

oil cap/ dipstick

 


background image

1

English

INTRODUCTION

This product has many features for making its use more pleasant 

and enjoyable. Safety, performance, and dependability have 

been given top priority in the design of this product, making it 

easy to maintain and operate.

 DANGER

 

GROUNDING THE GENERATOR 

(See Figure 1)

 

To avoid the risk of shock or electrocution, the generator 

must be properly grounded. The nut and ground terminal 

on  the  frame  must  always  be  used  to  connect  the 

generator to a suitable ground source. The ground path 

should  be made  with 0.75m

2

 size wire.  Connect  the 

terminal of the ground wire between the lock washer 

and the nut, and tighten the nut fully. Connect the other 

end of the wire securely to a suitable ground source.

ImpORTANT sAfETy INsTRUCTIONs

 

WARNING:

 

Read  and  understand  all  instructions.

  Failure 

to  follow  all  instructions  listed  below  may  result 

in  electrocution,  fire,  and/or  carbon  monoxide 

poisoning, which will cause death or serious injury.

 

  WARNING:

 

National Electric Code requires the generator to be 

grounded to an approved earth ground. Before using 

the  ground  terminal,  consult  a  qualified  electrician, 

electrical  inspector,  or  local  agency  having 

jurisdiction for local codes or ordinances that apply 

to the intended use of the  generator.

sAVE THEsE INsTRUCTIONs

This  manual  contains  important  instructions  that  should  be 

followed during installation and maintenance of the generator 

and batteries.

n

 

Do not allow children or untrained individuals to use this 

unit.

n

 

Never start or run the engine inside a closed or partially 

enclosed area. Breathing exhaust fumes will kill you.

n

 

Wear eye protection as well as hearing protection when 

operating this equipment.

n

 

Keep all bystanders, children, and pets at least 3m away.  

n

 

Wear sturdy and dry shoes or boots. Do not operate while 

barefoot.

n

 

Do not operate the generator when you are tired or under 

the influence of drugs, alcohol, or medication.

n

 

Keep all parts of your body away from any moving parts 

and all hot surfaces of the unit.

n

 

Product  users  in  some  states,  must  comply  with  fire 

prevention regulations. This product is not equipped with 

a spark arrestor. Check with the federal, areas, or local 

authorities in your area before use.

n

 

Do not touch bare wire or receptacles.

n

 

Do not use the generator with electrical cords which are 

worn, frayed, bare, or otherwise damaged.

n

 

Before storing, allow the engine to cool.

n

 

Do not operate the generator in rain, snow, or wet weather.

n

 

Empty fuel tank, close fuel valve, and restrain the unit from 

moving before transporting in a vehicle.

n

 

Allow engine to cool for five minutes before refueling.

n

 

To reduce the risk of fire and burn injury, handle fuel with 

care. It is highly flammable.

n

 

Do not smoke while handling fuel.

n

 

Store fuel in a container approved for unleaded fuel.

n

 

Position the unit on level ground, stop engine, and allow 

to cool before refueling.

n

 

Loosen fuel cap slowly to release pressure and to keep 

fuel from escaping around the cap.

n

 

Tighten the fuel cap securely after refueling.

n

 

Wipe spilled fuel from the unit.

n

 

Never  attempt  to  burn  off  spilled  fuel  under  any 

circumstances.

n

 

Use only authorised replacement parts and accessories 

and follow instructions in the Maintenance section of this 

manual.  Use  of  unauthorised  parts  or  failure  to  follow 

Maintenance instructions may create a risk of shock or 

injury.

n

 

Maintain  the  unit  per  maintenance  instructions  in  this 

Operator’s Manual.

n

 

Inspect the unit before each use for loose fasteners, fuel 

leaks, etc. Replace damaged parts.

n

 

The generators vibrate in normal use. During and after 

the use of the generator, inspect the generator as well as 

extension cords and power supply cords connected to it 

for damage resulting from vibration. Have damaged items 

repaired or replaced as necessary. Do not use plugs or 

cords that show signs of damage such as broken or cracked 

insulation or damaged blades.

 


background image

2

English

spECIfIC sAfETy RULEs

 

WARNING:

 

When this generator is used to supply a building 

wiring system:

 the generator must be installed by 

a  qualified  electrician  and  connected  to  a  transfer 

switch as a separately derived system in accordance 

with  NFPA  70,  National  Electrical  Code.  The 

generator  shall  be  connected  through  a  transfer 

switch  that  switches  all  conductors  other  than  the 

equipment  grounding  conductor.  Failure  to  isolate 

the generator from power utility can result in death or 

injury to electric utility workers. 

n

 

Exhaust  contains  poisonous  carbon  monoxide,  a 

colorless,  odorless  gas.  Breathing  exhaust  can  cause 

loss of consciousness and can lead to death. If running 

in  a  confined  or  partially-enclosed  area,  the  air  may 

contain  a  dangerous  amount  of  carbon  monoxide.  To 

keep  exhaust  fumes  from  building  up,  always  provide 

adequate ventilation.

n

 

Always  use  a  battery-powered  carbon  monoxide 

detector when running the generator. If you begin to feel 

sick, dizzy, or weak while using the generator, shut it off 

and get to fresh air immediately. See a doctor. You may 

have carbon monoxide poisoning.

n

 

Place the generator on a flat, stable surface with a slope 

of no more than 4°.

n

 

Operate  in  a  well-ventilated,  well-lit  area  isolated  from 

working areas to avoid noise interference.

n

 

Operating the generator in wet conditions could result in 

electrocution. Keep the unit dry.

n

 

Keep  the  generator  a  minimum  of  1m  away  from  all 

types of combustible material. 

n

 

Do not operate the generator near hazardous material.

n

 

Do  not  operate  the  generator  at  a  gas  or  natural  gas 

filling station.

n

 

Do  not  touch  the  muffler  or  cylinder  during  or 

immediately after use; they are HOT and will cause burn 

injury.

n

 

Do not connect to a building’s electrical system unless a 

transfer switch has been properly installed by a qualified 

electrician.

n

 

Do  not  allow  the  generator’s  gas  tank  to  overflow 

when  filling.  Fill  to  25mm  below  the  top  neck  of  the 

unleaded fuel tank to allow for fuel expansion. Check the 

ventilation hole inside the fuel tank cap for debris. Do not 

block the vent.

n

 

Do not smoke when filling the generator with unleaded 

fuel.

n

 

Allow the engine to remain in a shut-down condition for 

at least five minutes before adding unleaded fuel or oil.

n

 

Do not remove the oil dipstick or the fuel tank cap when 

the engine is running.

n

 

Pay  close  attention  to  all  safety  labels  located  on  the

generator.

n

 

Keep  children  a  minimum  of  10  feet  away  from  the 

generator at all times.

n

 

The unit operates best in temperatures between 5°C and 

40°C with a relative humidity of 30~95%.

n

 

Do not operate the generator at altitudes above 1000m.

n

  When  using  extension  lines  or  mobile  distribution 

networks the total length of lines for a cross section of 

1.5mm

2

 should not exceed 60m; for a cross section of  

2.5mm

2

 this should not exceed 100m.  

n

  The  generating  set  must  not  be  connected  to  other 

power sources

n

 

Save these instructions. Refer to them frequently and use 

them to instruct others who may use this tool. If you loan 

someone this tool, loan them these instructions also.

 


background image

3

English

symBOLs

Some of the following symbols may be used on this tool. Please study them and learn their meaning. 

Proper interpretation of these symbols will allow you to operate the tool better and safer. 

symBOL

NAmE

DEsIGNATION/EXpLANATION

V

Volts

Voltage

A

Amperes

Current

Hz

Hertz

Frequency (cycles per second)

W

Watt

Power

hrs

Hours

Time

gal

Gallon

Volume

qt

Quart

Volume

Wet Conditions Alert

Do not expose to rain or use in damp locations.

Read The Operator’s Manual

To reduce the risk of injury, the user must read and understand 

the operator’s manual before using this product.

Eye Protection

Always wear safety goggles or safety glasses with side shields 

and, as necessary, a full face shield when operating this product.

Safety Alert

Precautions that involve your safety.

Electric Shock

Failure to use in dry conditions and to observe safe practices 

can result in electric shock.

Toxic Fumes

Running the generator gives off carbon monoxide, an odorless, 

colorless, poison gas. Breathing carbon monoxide can cause 

nausea, fainting, or death.

Fire/Explosion

Fuel and its vapors are extremely flammable and explosive. Fire 

or explosion can cause severe burns or death.

Hot Surface

To reduce the risk of injury or damage, avoid contact with any 

hot surface.

Lifting Hazard

To reduce the risk of serious injury, avoid attempting to lift the 

generator alone.

Ground

Consult  with  local  electrician  to  determine  grounding 

 requirements before operation.

Electrocution

Failure to properly ground generator can result in electrocution, 

especially if the generator is equipped with a wheel kit.

 


background image

4

English

 


background image

5

English

 


background image

6

English

ELECTRICAL

GENERATOR CApACITy

Make sure the generator can supply enough continuous (running) 

and surge (starting) watts for the items you will power at the 

same time. Follow these simple steps.

1.  Select the items you will power at the same time.

2.  Total the continuous (running) watts of these items. This 

is  the  amount  of  power  the  generator  must  produce  to 

keep the items running. See the wattage reference chart 

at right.

3.  Estimate how many surge (starting) watts you will need. 

Surge wattage is the short burst of power needed to start 

electric motor-driven tools or appliances such as a circular 

saw  or  refrigerator.  Because  not  all  motors  start  at  the 

same time, total surge watts can be estimated by adding 

only the item(s) with the highest additional surge watts to 

the total rated watts from step 2.

Example:

Tool or 

Appliance

Continuous 

(Running) 

Watts

Surge

(Starting) Watts

CD Player

100

0

Space Heater

1800

0

Drill

500

0

Light (75 Watts)

75

75

2475 Total

Running Watts

75 Highest Surge 

Watts

 

Total Continuous (Running) Watts 

2475

 

Plus Highest Additional Surge Watts 

 + 75

 Equals Total Generator Output Required 

2550

pOWER mANAGEmENT

To prolong the life of the generator and attached devices, it 

is important to take care when adding electrical loads to the 

generator. There should be nothing connected to the generator 

outlets before starting its engine. The correct and safe way to 

manage generator power is to sequentially add loads as follows:

1.  With nothing connected to the generator, start the engine 

as described later in this manual.

2.  Plug in and turn on the first load, preferably the largest 

load you have.

3.  Permit  the  generator  output  to  stabilise  (engine  runs 

smoothly and attached device operates properly).

4.  Plug in and turn on the next load.

5.  Again, permit the generator to stabilise.

6.  Repeat steps 4 and 5 for each additional load.

Never  add  more  loads  than  the  generator  capacity.  Take 

special care to consider surge loads in generator capacity as 

previously described.

CAUTION: 

 

Do  not  overload  the  generator’s  capacity.  Exceeding  the 

generator’s  wattage/amperage  capacity  can  damage  the 

generator and/or electrical devices connected to it. 

Tool or Appliance

Typical

Continuous*  

 (Running) 

Watts

Typical 

surge 

 (starting) 

Watts

Essentials

Light Bulb − 75 Watt

 

75

 

75

Refrigerator/Freezer

 

700

2200

Sump Pump − 1/2 HP

1050

2200

Water Well Pump − 1/3 HP

1000

1500

Electric Water Heater

4000

   

0

Heating/Cooling

Furnace Fan − 1/2 HP

 

800

2350

Window AC − 10,000 BTU

1200

1800

Space Heater

1800

   

0

Kitchen

Microwave Oven − 1000 Watt

1000

   

0

Coffee Maker

1000

   

0

Electric Stove − Single Element

2100

   

0

Toaster Oven

1200

   

0

family Room

VCR

 

100

   

0

CD/DVD Player

 

100

   

0

Stereo Receiver

 

450

   

0

Colour Television − 27 in.

 

500

   

0

Other

Security System

 

500

   

0

Curling Iron

1500

   

0

Garage Door Opener − 1/2 HP

 

875

2350

Hair Dryer − 1/2 HP

1250

   

0

DIy/Job site

Quartz Halogen Work Light

1000

   

0

Airless Sprayer − 1/3 HP

 

600

1200

Reciprocating Saw

 

960

   

0

Electric Drill − 1/2 HP

 

600

 

900

Circular Saw − 7-1/4 in.

1400

2300

Miter Saw − 10 in.

1800

1800

Planer/Jointer − 6 in.

1800

1800

Table Saw/Radial Arm Saw − 10 in.

2000

2000

Air Compressor − 1 HP

1600

4500

*Wattages listed are approximate. Check tool or appliance for actual wattage.

 


background image

7

English

fEATUREs

model

AGN2400B

AC Output

AC Frequency (Hz)

50

AC Output voltage (V)

230

Rated AC Output (W)

2,000

Rated Current (A)

8.7

Circuit Breaker (A)

9

Power Factor

1.0

DC Output

Volts

12

Amps

8.3

Engine

Engine Number

UP168

Engine Type

4-Stroke; air-cooled OHV; Gasoline

Bore x Stroke

68x45

Displacement (cc)

163

Starting System

recoil

Fuel Type

Unleaded fuel

Lubrication oil

SAE 10W/30

Engine Oil Volume(L)

0.6 L

Fuel Tank Capacity (l)

15

Max. Output (hp)

5.5

Max Output (rpm)

3,600

Full Load (h)

11

Half Load (h) 

20.0

Approvals

CE

Yes

Euro Emission

Yes

4m Noise Level LpA dB (A)

75

4m Noise Level LwA dB (A)

95

Uncertainty dB (A)

2

7m Noise Level LpA dB (A)

70

7m Noise Level LwA dB (A)

90

 


background image

8

English

fEATUREs

KNOW yOUR GENERATOR

See Figure 3.

The safe use of this product requires an understanding of the 

information on the product and in this operator’s manual as well 

as a knowledge of the project you are attempting. Before use 

of this product, familiarise yourself with all  operating features 

and safety rules.

AC CIRCUIT BREAKER

The circuit breaker is provided to protect the generator against 

electrical overload and can be used to turn the generator’s 

electrical power on or off.

AIR fILTER

The air filter helps to limit the amount of dirt and dust drawn 

into the unit during operation.  

CHOKE LEVER

The choke lever is used when starting the engine. 

ENGINE sWITCH

The engine switch is used in combination with the recoil starter 

grip to start the generator. It is also used to turn the generator off.

fUEL LEVEL GAUGE

Consult the fuel level gauge to determine the amount of fuel 

remaining in the generator.

fUEL TANK

15 litres

fUEL VALVE

The  flow  of  fuel  through  the  generator  is  controlled  by  the 

position of the fuel valve.

GROUND TERmINAL

The ground terminal is used to assist in properly grounding 

the generator to help protect against electrical shock. Consult 

with a local electrician for grounding requirements in your area.

OIL DRAINAGE BOLT

When changing the engine oil, the oil drainage bolt is loosened 

to allow old engine oil to be drained.

OIL CAp/DIpsTICK

Remove the oil fill cap to check and add oil to the generator 

when necessary.

RECEpTACLEs

Your generator has the following single phase, 50 Hz outlets: 

one 230 Volt AC, 16 Amp receptacle. These can be used for 

operating appropriate appliances, electrical lighting, tools, and 

motor loads.

RECOIL sTARTER GRIp

The recoil starter grip is used (along with the engine switch) to 

start the generator’s engine.

DC TERmINALs

The  DC  terminals  may  ONLY  be  used  for  charging  12  volt 

automotive type batteries.
The terminals are colored red to identify the positive (+) terminal 

and black to identify the negative (-) terminal. The battery must 

be connected to the generator DC terminals with the proper 

polarity ( battery positive to generator red terminal and battery 

negative to the generator black terminal).

DC CIRCUIT pROTECTOR 

The DC circuit protector automatically shuts off the DC battery 

charging circuit when the DC charging circuit is overloaded, when 

there is a problem with the battery, or when the connections 

between the battery and the generator are improper.
 

AssEmBLy

UNpACKING

This product has been shipped completely assembled.

n

  Remove one end of the box and carefully slide out the 

generator and any accessories. 

 

NOTE: 

The generator is heavy. If you must lift the unit out 

of the box, get another person to help you and lift with your 

legs, not your back.

n

  Inspect the unit carefully to make sure no damage occurred 

during shipping.

n

  Do not discard the packing material until you have  carefully 

inspected and satisfactorily operated the  product.

n

   If any parts are damaged or missing, please contact your 

nearest authorised service centre for assistance.

pACKING LIsT

Generator 

Spark Plug Wrench

Oil Bottle /  Oil Funnel 

Handle and wheels

Operator’s Manual

 


background image

9

English

 

WARNING: 

 

If any parts are damaged or missing do not operate 

this product until  the  parts are replaced. Failure to 

heed  this  warning  could  result  in  serious  personal 

injury.

 

WARNING: 

 

Do  not  attempt  to  modify  this  tool  or  create 

accessories  not  recommended  for  use  with  this 

tool.  Any  such  alteration  or  modification  is  misuse 

and could result in a hazardous condition leading to 

possible serious personal injury.

OpERATION

  DANGER:

 

Carbon monoxide.

 Using a generator indoors WILL 

KILL YOU IN MINUTES.

Generator exhaust contains high levels of carbon monoxide 

(CO), a poisonous gas you cannot see or smell. If you can 

smell the generator exhaust, you are breathing CO. But even 

if you cannot smell the exhaust, you could be breathing CO.

n

 

Never  use  a  generator  inside  homes,  garages, 

crawlspaces,  or  other  partly  enclosed  areas.  Deadly 

levels of carbon monoxide can build up in these areas. 

Using  a  fan  or  opening  windows  and  doors  does  NOT 

supply enough fresh air.

n

 

ONLY use a generator outdoors and far away from open 

windows, doors, and vents. These openings can pull in 

generator exhaust.

Even when you use a generator correctly, CO may leak into 

the home. ALWAYS use a battery-powered or battery-backup 

CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator has 

been running, move to fresh air RIGHT AWAY. See a doctor. 

You could have carbon monoxide poisoning.

  DANGER: 

 

Failure  to  properly  ground  generator  can  result  in 

electrocution, especially if the generator is equipped 

with  a  wheel  kit.  Generators  have  to  be  properly 

grounded  to  an  approved  earth  ground.  Call  an 

electrician for local grounding requirements. 

  WARNING: 

 

Do  not  allow  familiarity  with  tools  to  make  you 

careless.  Remember  that  a  careless  fraction  of  a 

second is sufficient to inflict serious injury.

  WARNING:

 

Do  not  use  any  attachments  or  accessories  not 

recommended by the manufacturer of this product. 

The  use  of  attachments  or  accessories  not 

recommended can result in serious personal injury.

AppLICATIONs

This  generator  is  designed  to  supply  electrical  power  for 

operating  compatible  electrical  lighting,  appliances,  tools, 

and motor loads.

BEfORE OpERATING THE UNIT

Position the generator on a flat surface before checking fluid 

levels or adding fluid.

  CAUTION:

 

Attempting  to  start  the  engine  before  it  has  been 

properly filled with oil will result in equipment failure.

CHECKING/ADDING OIL

See Figure 4.

Engine oil has a major influence on engine performance and 

service life. For general, all-temperature use, SAE 10W-40 is 

recommended. Always use a 4-stroke motor oil that meets or 

exceeds the requirements for API service classification SJ.

NOTE:

  Non-detergent  or  2-stroke  engine  oils  will  damage 

the engine and should not be used. 

n

  Unscrew the oil cap/dipstick and remove.

n

  Wipe dipstick clean and re-seat in hole; do not re-thread.

n

  Remove  dipstick  again  and  check  oil  level.  Oil  level 

should fall within the level indicator area on the dipstick.

n

  If  level  is  low,  add  engine  oil  until  the  fluid  level  rises 

to  the  upper  portion  of  the  level  indicator  area  on  the 

dipstick. 

n

  Replace and secure the oil cap/dipstick.

CHECKING/ADDING fUEL 

See Figure 5.

n

  Check  the  fuel  level  gauge.  If  fuel  is  needed,  continue 

with the next step. 

n

  Remove the fuel cap.

n

  Fill the fuel tank to 25mm below the top of the fuel neck.

n

  Replace and secure the fuel cap.

NOTE:

  Always  use  unleaded  gasoline  with  a  pump  octane 

rating of 86 or higher. Never use old, stale, or contaminated 

unleaded fuel, and do not use an oil/gas mixture. Do not allow 

dirt or water into the fuel tank.

 


background image

10

English

UsING fUEL sTABILIsER 

Fuel gets old, oxidizes, and breaks down over time. Adding a 

fuel stabiliser extends the usable life of fuel and helps prevent 

deposits from forming that can clog the fuel system. Follow 

fuel  stabiliser  manufacturer’s  directions  for  correct  ratio  of 

stabiliser to fuel.

n

 

Add  stabiliser  to  fuel  tank,  then  fill  with  unleaded  fuel 

following previous instructions.

 

NOTE: 

Fuel stabiliser and unleaded fuel can be mixed 

prior  to  filling  the  tank  by  using  a  gas  can  or  other 

approved fuel container and shaking gently to combine.

n

 

Replace and secure the fuel tank cap.

n

 

Start and run the engine for at least 5 minutes to allow 

stabiliser to treat the entire fuel system.

OXyGENATED fUELs

DO NOT UsE E85 fUEL. IT WILL VOID yOUR 

WARRANTy.
NOTE: 

Some conventional petrol are blended with alcohol or 

an ether compound. This type of petrol is collectively referred 

to as oxygenated fuel; in Australia known as Ethanol. The use 

of ethanol fuel, or fuels containing ethanol is not recommended 

for this product.

  CAUTION:

 

On a level surface with the engine off, check the oil 

level before each use of the generator. 

AC OpERATION

n

 

Unplug all loads from the generator.

n

 

Switch the AC circuit breakers to the OFF (O) position.

n

 

Start  the  engine  (refer  to  "STARTING  THE  ENGINE" 

section. (later on this page)

n

 

Switch the AC circuit breakers to the ON ( I ) position.

n

 

Plug in the appliance.

DC OpERATION

The  DC  terminals  may  ONLY  be  used  for  charging  12  volt 

automotive type batteries.

  CAUTION:

 

The  battery  gives  off  explosive  gases;  keep 

sparks,  flames  and  cigarettes  away.  provide 

adequate  ventilation  when  charging  or  using 

batteries. 

  CAUTION:

 

Battery posts, terminals and related accessories 

contain lead and lead compounds. Wash hands 

after handling.

Connecting the battery cables:

n

 

Before  connecting  the  battery  charging  cables  to 

a  battery  that  is  installed  in  a  vehicle,  disconnect  the 

vehicle ground battery cable from the battery negative (-) 

terminal.

n

 

Connect  the  positive  (+)  battery  cable  to  the  battery 

positive (+) terminal.

n

 

Connect the other end of the positive (+) battery cable to 

the generator positive (+) terminal.

n

 

Connect  the  negative  (-)  battery  cable  to  the  battery 

negative (-) terminal.

n

 

Connect the other end of the negative (-) battery cable to 

the generator negative (-) terminal.

n

 

Start  the  engine.  (refer  to  "STARTING  THE  ENGINE" 

section)

    NOTE: 

Do not start the vehicle while the battery charging 

cable  is  connected  and  the  generator  is  running.  The  

vehicle or the generator may be damaged.

An overloaded DC circuit, excessive current draw by the battery, 

or a wiring problem will trip the DC circuit protector (PUSH 

button extends out). If this happens, wait a few minutes before 

pushing in the circuit protector to resume operation. If the DC 

circuit protector continues to go OFF, discontinue charging and 

see your nearest authorised service centre.

Disonnecting the battery cables:

n

 

Disconnect  the  negative  (-)  battery  cable  from  the 

generator negative (-) terminal.

n

 

Disconnect the other end of the negative (-) battery cable 

from the battery negative (-) terminal.

n

 

Disconnect  the  positive  (+)  battery  cable  from  the 

generator positive (+) terminal.

n

 

Connect the other end of the positive (+) battery cable to 

the battery positive (+) terminal.

n

 

Reconnect the vehicle ground battery cable to the battery 

negative (-) terminal. 

  

sTARTING THE ENGINE 

See Figures 6 - 8.

NOTE:

  If location of generator is not level, the unit may not 

start or may shut down during operation.

n

 

Turn the fuel valve to the ON position.

n

 

Move the choke lever to the START position.

 

NOTE: 

If  engine  is  warm  or  the  temperature  is  above 

10˚C, push the choke lever in to the RUN position.

n

 

Put the engine switch in the ON ( I ) position.

n

 

Pull  the  recoil  starting  grip  until  the  engine  runs  (a 

maximum of 6 times).

 

NOTE:

  Do not allow the grip to snap back after starting; 

return it gently to its original place.

n

 

Allow the engine to run for 30 seconds, then move the 

choke lever in to the RUN position.

 


background image

11

English

sTOppING THE ENGINE

See Figures 6- 7.

To stop the engine under normal operating conditions:

n

 

Remove any load from the generator.

n

 

Switch the AC circuit breakers to the OFF position.

n

 

Disconnect DC battery charging cables.

n

 

Turn the fuel valve to the OFF position.

n

 

Put the engine switch in the OFF ( O ) position.

n

 

Turn the key to "OFF" position (Electric start only).

To stop the engine in an emergency situation:

n

  Put the engine switch in the OFF ( O ) position.

mAINTENANCE

  WARNING:

 

When  servicing,  use  only  identical  Ryobi 

replacement  parts.  Use  of  any  other  parts  may 

create a hazard or cause product damage.

Only the parts shown on the parts list are intended to be repaired 

or replaced by the customer. All other parts should be replaced 

at an authorised service centre.

GENERAL mAINTENANCE

Keep the generator in a clean and dry environment where it is 

not exposed to dust, dirt, moisture, or corrosive vapors. Do not 

allow the cooling air slots in the generator to become clogged 

with foreign material such as leaves, snow, etc.
Do not use a garden hose to clean the generator. Water entering 

the fuel system or other internal parts of the unit can cause 

problems that will decrease the life of the generator.

To clean the unit:

n

 

Use a soft bristle brush and/or vacuum cleaner to loosen 

and remove dirt and debris.

n

 

Clean  air  vents  with  low  pressure  air  that  does  not 

exceed 25 psi.

n

 

Wipe the exterior surfaces of the generator with a damp 

cloth.

CHECKING/CLEANING AIR fILTER

See Figure 9.

For proper performance and long life, keep air filters clean.

n

  Lift the latches located at the top and bottom of the   air 

filter cover. Remove the cover and set aside.

n

  Remove the filter elements. 

n

  If  the  filter  elements  are  dirty,  clean  with  warm,  soapy 

water. Rinse and let dry. 

n

  Apply  a  light  coat  of  engine  oil  to  the  elements,  then 

squeeze it out.

n

  Replace the elements in the air filter unit.

n

  Replace the air filter cover and close latches to secure.

 

NOTE:

  Do  not  run  the  generator  without  the  air  filter. 

Rapid engine wear will result.

CHANGING ENGINE OIL

See Figure 10.

n

 

Remove the oil cap/dipstick.

n

 

Place  a  container  underneath  the  oil  drainage  bolt  to 

collect used oil as it drains.

n

 

Unscrew the oil drainage bolt and remove.

n

 

Allow oil to drain completely.

n

 

Reinstall the oil drainage bolt and tighten securely.

n

 

Refill with oil following the instructions in the 

Checking/

Adding Oil

 section.

n

 

Reinstall the oil cap/dipstick.

NOTE:

  Used  oil  should  be  disposed  of  at  an  approved 

disposal site. See your local oil retailer for more information.

CLEANING fUEL sEDImENT CUp

See Figure 11.

The sediment cup prevents dirt and water that may have gotten 

into the fuel tank from entering the carburetor. If the engine 

has not been run for a long time, the sediment cup should be 

cleaned before use.

n

 

Turn the fuel valve to the OFF position.

n

 

Remove the sediment cup using a 10 mm wrench (not 

provided).

n

 

Remove the O-ring and filter.

n

 

Clean  each  of  the  parts  in  carburetor  cleaner  or  any 

comparable cleaning product.

n

 

Reinstall the filter, O-ring, and sediment cup. Tighten with 

wrench to secure.

n

 

Return the fuel valve to ON position and check for leaks.

spARK pLUG mAINTENANCE

See Figure 12.

The spark plug must be properly gapped and free of deposits 

in order to ensure proper engine operation. To check:

n

 

Remove the spark plug cap.

n

 

Clean any dirt from around base of spark plug.

n

 

Remove spark plug using wrench provided.

n

 

Inspect  spark  plug  for  damage,  and  clean  with  a  wire 

brush  before  reinstalling.  If  insulator  is  cracked  or 

chipped, spark plug should be replaced.

 

NOTE:

  If  replacing,  use  the  following  recommended 

spark  plugs  or  equivalent:  Champion  RN11YC  or  NGK 

BPR6ES.

n

 

Seat spark plug in position; thread in by hand to prevent 

cross-threading.

n

 

Tighten with wrench to compress washer. If spark plug 

is  new,  use  1/2  turn  to  compress  washer  appropriate 

amount. If reusing old spark plug, use 1/8 to 1/4 turn for 

proper washer compression. 

  NOTE: 

An improperly tightened spark plug will become 

very hot and could damage the engine.

 


background image

12

English

CLEANING THE EXHAUsT pORT AND mUffLER

Depending on the type of fuel used, the type and amount of 

oil used, and/or your operating conditions, the exhaust port 

and  muffler  may  become  blocked  with  carbon  deposits.  If 

you  notice  a  power  loss  with  your  petrol-powered  tool,  you 

may need to remove these deposits to restore performance. 

We highly recommend that only qualified service technicians 

perform this service.

spARK ARREsTOR

Product users in some areas, must comply with fire prevention 

regulations. This product is equipped with a spark arrestor.  

DRAINING fUEL TANK / CARBURETOR

When not using a fuel stabiliser, draining the fuel from the tank 

and carburetor before storage may help prevent gum deposits 

in the fuel system.

DRAINING THE fUEL TANK

See Figure 13.

n

 

Turn the engine switch OFF ( O ).

n

 

Close fuel valve.

n

 

Remove  the  fuel  line  from  the  barb  by  squeezing  the 

ends of the retaining clip and sliding the fuel line off.

n

 

Install one end of a drain line over the barb, and place 

the other end in a fuel container large enough to catch 

the fuel being drained from the tank.

n

 

Open fuel valve.

n

 

When the fuel has drained from the tank, close the fuel 

valve and reinstall fuel line on barb.

DRAINING THE CARBURETOR 

See Figure 2.

n

  Turn the engine switch off ( O ).

n

  Close the fuel valve.

n

  Position an approved fuel container under the carburetor 

drain screw to catch fuel; loosen the screw.

n

  Allow fuel to drain completely into container.

n

  Retighten drain screw.

 

NOTE: 

After draining the fuel tank and carburetor, start 

the  engine and  allow  it to  run  until  the unit  runs  out  of 

fuel. Consult hazardous waste management guidelines in 

your area for the proper way to dispose of used fuel.

TRANspORTING

n

 

Turn engine switch OFF ( O ).

n

 

Close the fuel valve.

n

 

Make sure engine and exhaust of unit is cool.

n

 

Keep unit level to prevent fuel spillage. 

n

 

Do not drop or strike unit or place under heavy objects.

 


background image

13

English

mAINTENANCE

sTORAGE

When preparing the generator for storage, follow the guidelines below.

sTORAGE TImE

pRIOR TO sTORING

Less than 1 month

n

 

No special preparation is required.

1 to 2 months

n

 

Empty fuel from fuel tank. 

2 months to 1 year

n

 

Empty fuel from fuel tank. 

n

 

Drain fuel from carburetor.

n

 

Clean fuel sediment cup.

1 year or more

n

 

Empty fuel from fuel tank. 

n

 

Drain fuel from the carburetor.

n

 

Clean fuel sediment cup.

n

 

Remove spark plug. 

n

 

Put a tablespoon of engine oil into the spark plug cylinder. Turn the engine slowly with the pull rope to 

distribute the oil.

n

 

Reinstall spark plug.

n

 

Change engine oil.

*Use unleaded fuel stabilisers formulated to extend storage life. For recommendations, contact your nearest authorized service center.

mAINTENANCE sCHEDULE

Before   

each use

After 1st month 

or 20 hours of 

operation

Every 3 months 

or 50 hours of 

operation

Every 6 months 

or 100 hours  

of operation 

Every year or 

after 300 hours  

of operation

Check Engine Oil

               n

Change Engine Oil

                  n

                     n

Check Air filter

               n

Clean Air filter

                    n

Change Air filter

                     n

Clean Carburetor  sediment Cup

                     n

Check/Adjust spark plug

                     n

Replace spark plug

                     n

Check/Adjust Idle speed

                     n

Check/Adjust Valve Clearance*

                     n

Clean fuel Tank and filter*

                    n

Check fuel Tube

                     n

* These items should only be carried out by an authorized service center.

NOTE:

 Maintenance should be performed more frequently when generator is used in dusty areas.

 

When generator has exceeded the maximum figures specified in the table, maintenance should still be cycled  according to 

the intervals of time or hours stated herein.

 


background image

14

English

mAINTENANCE

pROBLEm

pOssIBLE CAUsE

sOLUTION

Engine will not start.

Engine switch is OFF.
No fuel.
Oil level is low.

Fuel valve is OFF.
Spark plug faulty, fouled, or improperly 

gapped.
Fuel is not reaching carburetor.
Choke is OPEN.
Engine stored without treating or draining 

unleaded  fuel,  or  refueled  with  bad 

unleaded fuel.

Turn engine switch to ON.
Fill fuel tank.
Check engine oil level and fill, if necessary.
Turn fuel valve ON.
Replace spark plug.

 

Clean fuel sediment cup.
Move choke lever out to START.
Drain  fuel  and  carburetor.  Refuel  with  fresh 

unleaded fuel.

Engine lacks power.

Fuel element clogged.
 

Engine stored without treating or draining 

unleaded  fuel,  or  refueled  with  bad 

unleaded fuel.

Check  air  filter  element.  Clean  or   replace  as 

needed.
Drain  fuel  and  carburetor.  Refuel  with  fresh 

unleaded fuel.

AC receptacle does not work.

Circuit breaker is OFF.
Item plugged in is defective.

Turn ON the AC circuit breaker.
Try a different item.

Generator  makes  a  “spark  knock”  or 

“pinging” noise.

An  occasional  light  “knocking”  or 

“pinging” under heavy load is not a cause 

for  concern.  However,  if  the  knocking 

or  pinging  occurs  under  normal  load 

at a steady engine speed, the problem 

may be with the brand of unleaded fuel 

being used.

Switch  to  a  different  brand  of  unleaded  fuel, 

making  sure  that  the  octane  rating  is  86  or 

higher. If problem continues, contact your nearest  

authorized service center.

If problem persists after trying the above solutions, contact your nearest authorized service center for assistance.
The following symptoms may indicate problems that will affect the emissions level of the unit: 

n

 

Hard starting or stalling after starting

n

 

Rough idle

n

 

Misfiring or backfiring under load

n

 

Afterburning (backfiring)

n

 

Black exhaust smoke or high fuel consumption

If you encounter any of these symptoms, have the unit inspected and repaired by the nearest authorized service  center.

 


background image

15

English

WIRING DIA

GRAM 

- A
GN2400B

 


background image

LImITED WARRANTy

TTI warrants this outdoor product to be free of defects in material and workmanship for 24 months from the date of purchase by the original purchaser, 

subject to the limitations below.  Please keep your invoice as proof of date of purchase.

This warranty is only applicable where the product is used for personal and non-commercial purposes.

 This warranty does not cover damage 

or liability caused by / due to misuse, abuse, accidental or intentional acts by user, improper handling, unreasonable use, negligence, failure by end 

user to follow operating procedures outlined in the user’s manual, attempted repair by non-qualified professional, unauthorized repair, modification, or 

use of accessories and/or attachments not specifically recommended by authorized party.  Please see your local dealer for list of authorized service 

centers in your area.
This warranty does not cover belts, brushes, bags, bulbs or any part which ordinary wear and tear results in required replacement during warranty 

period. This warranty does not cover transportation cost or consumable items such as fuses and batteries.
This limited warranty is void if the product’s original identification (trade mark, serial number, etc.) markings have been defaced, altered or removed or if 

product is not purchased from an authorized reseller or if product is sold AS IS and / or WITH ALL FAULTS.
Where permitted, the provisions of this limited warranty are in lieu of any other written warranty, whether express or implied, written or oral, including 

any  warranty  of  MERCHANTABILITY  OR  FITNESS  FOR A  PARTICULAR  PURPOSE.  IN  NO  EVENT  SHALL  WE  BE  LIABLE  FOR  SPECIAL, 

INCIDENTAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES. OUR MAXIMUM LIABILITY SHALL NOT EXCEED THE ACTUAL PURCHASE 

PRICE PAID BY YOU FOR THE PRODUCT.  

This warranty is applicable only in the European Union, Australia, and New Zealand. Outside these areas, please contact your authorized 

Homelite dealer to determine if another warranty applies.

Technical documents are kept by Homelite Far East Co., Ltd. 24/F, 388 Castle Peak Road, Tsuen Wan, N.T., Hong Kong.Declared in 09/2008 by 
Homelite Far East Co., Ltd.
The figures quoted are emission levels and are not necessarily safe working levels. Whilst there is a correlation between the emission and exposure 

levels, this cannot be used reliably to determine whether or not further precautions are required. Factors that influence the actual level of exposure of 

work-force include the characteristics of the work room, the other sources of noise, etc. i.e. the number of machines and other adjacent processes, 

and the length of time for which an operator is exposed to the noise. Also the permissible exposure level can vary from country. This information, 

however, will enable the user of the machine to make a better evaluation of the hazard and risk.

 


background image

Machine: 

portable Generator set

Name of company:  Homelite Far East Co., Ltd.

Address: 

24/F, CDW Building,

 

388 Castle Peak Road,

 

Tsuen Wan Hong Kong.

RyOBI TECHNOLOGIEs (UK) LImITED

Medina House,
Fieldhouse Lane, Marlow,
Buckinghamshire,
SL7 1TB,
UNITED KINGDOM
Tel: + 44 (0)1628 894400
Fax: +44 (0)1628 894401
Technical helpline: +44 (0) 800 3890305

RyOBI TECHNOLOGIEs sAs

Immeuble Le Grand Roissy
Z.A. du Gué - 35 rue de Guivry
77990 LE MESNIL AMELOT FRANCE
Phone: + 33 (0)1 60 94 69 70
Fax: + 33 (0)1 60 94 69 79

RyOBI BELGIUm

Avenue des Pâquerettes, 55 
Zoning artisanal - bâtiment 5 
B - 1410 Waterloo 
BELGIQUE 
Tel : + 32 (0) 2 357 81 40 
Fax : + 32 (0) 2 357 81 49
 

RyOBI ITALIA 

Via Vincenzo Borelli, 13 
I - 41100 Modena 
ITALIA 
Tel : + 39 (0) 59 23 84 08 
Fax : + 39 (0) 59 24 69 60
 

RyOBI IBÉRICA 

Avenidad de la Industria 52 
28820 Coslada - Madrid 
ESPANA 
Tel : + 34 (0) 91 627 93 26 
Fax : + 34 (0) 91 627 93 29

TECHTRONIC INDUsTRIEs (AsIA) CO. LTD 

24/F, CDW Building, 
388 Castle Peak Road,
Tsuen Wan, Hong Kong.
Tel : + 852 2402 6888

RyOBI TECHNOLOGIEs GmBH

Itterpark 4
D-40724 Hilden
DEUTSCHLAND
Tel: + 49 (0) 2103 2958-0
Fax: + 49 (0) 2103 2958-29

RyOBI TECHNOLOGIEs GmBH

Vertriebsbüro Österreich 
Schinitzgasse 13
A-8605 Kapfenberg
Tel.: + 43 (0) 3862 23590-0
Fax: + 43 (0) 3862 23590-25

TECHTRONIC INDUsTRIEs  

AUsTRALIA pTy LImITED

Building B, Rosehill Industrial Estate,
3 Shirley Street,
Rosehill NSW 2142
AUSTRALIA
Tel: (02) 8892 1800 or 1300 361 505 
Fax: 1800 807 993

TECHTRONIC INDUsTRIEs (NZ) LImITED

27 Clemow Drive, Mt Wellington
PO Box 12-806, Penrose, Auckland
NEW ZEALAND
Tel: + 64 (0) 9 573 0230  Free Call: +64 0800 279 624
Fax: + 64 (0) 9 573 0231

A&m mIDDLE EAsT fZCO 

P.O.Box 61254 
Jedel Ali, Dubai, 
UNITED ARAB EMIRATES 
Tel.: + 971 4 8861399 
Fax: + 971 4 8861400

TECHTRONIC INDUsTRIEs NORDIC

 

Stamholmen 147, 4. DK-2650 Hvidovre
DENMARK
Tel.: (+45) 43 56 55 55 
Fax: (+45) 43 56 55 56

Type: AGN2400B

Name / title: Sven Eschrich

                     Director of Engineering

Signature:

1 / 2010

 


background image