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A+ Corporation, LLC. Genie Direct Drive 752 Installation & Operation Instructions

Made by: A+ Corporation, LLC.
Type: Installation & Operation Instructions
Category: Test Equipment
Pages: 5
Size: 1.25 MB

 

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©

2010 A+ Corporation, LLC.  All rights reserved.

SCC-752-InsInstallationOperation_0514

An ISO 9001:2008 certified company 

Manufacturing   Contact   Information

A+ Corporation, LLC

41041 Black Bayou Rd.
Gonzales, LA   70737

Call for expert product application assistance:

Phone: (225)-644-5255  Website: www.geniefilters.com
Fax:  (225)-644-3975  E-mail: sales@geniefilters.com

Safety Warnings

!

Tools Required

Tools Required

Fittings Required

Genie

®

 Direct Drive 752

Installation & Operation Instructions

Failure to abide by any of the safety warnings below may result in equipment failure or serious injury and death.

 

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Do not exceed any equipment pressure ratings

 

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The probe must be installed into the process line by means of the appropriate size female full port ball valve 

 

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Only the lowest wrench flats on the base, nearest to the NPT male threads, can be used when installing into the process ball valve

 

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DO NOT use the wrench flats on the packing adjustment nut, located on the top of the base, for installation into process ball valve.

 

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Not designed for external fire. 

 

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Prior to use in a system, a properly sized relief device is to be installed which limits the use to 110% of the MAWP.

 

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1-3/8” open end wrench

 

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7/16” open end wrench

 

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(2) 7/8” open end wrenches

 

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1-3/16” open end wrench

 

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Appropriate size female full port ball valve

 


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©

2010 A+ Corporation, LLC.  All rights reserved.

SCC-752-InsInstallationOperation_0514

An ISO 9001:2008 certified company 

2

Technical Specifications

Technical Specifications

3/4”, 1” or 1.5” NPT full opening valve

(others available upon request)

225 ºF (107 ºC)

L:       8”,   12”,   24”   36”
A: ~ 20”,   24“,   36”,  48”

(refer to L & A dimensions on back)

Machined parts: 316 stainless steel / NACE compliant
and Perfluoroelastomer threaded bushing
All other metal parts: stainless steel / NACE compliant
Sealing material: PTFE /Neoprene rubber standard

3,750 psig 

Maximum temperature

Wetted materials

Maximum pressure rating

Installation valve requirement

Probe lengths

(for other lengths contact the factory)

Port sizes

Auxiliary: 1/8” female NPT 

with vent valve installed from factory

 


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©

2010 A+ Corporation, LLC.  All rights reserved.

SCC-752-InsInstallationOperation_0514

An ISO 9001:2008 certified company 

3

Step 1. Install to process valve

 

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Be sure the ball valve to the process line is closed

 

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Apply a thread sealant, such as Teflon

®

 Tape, to the male threads on the bottom of the probe

 

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Install the probe into the process ball valve using a 1-3/8” open end wrench ONLY on the lowest wrench flats on the base, nearest to the NPT 

male threads (see Figure 1)

Step 2. Pressurize the probe

 

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Be sure the vent valve in the auxiliary port is closed (see Figure 1) 

 

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Slowly open the ball valve to the process (see Figure 2)

Step 3. Lowering the probe to proper depth

 

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Decide the depth needed for the probe (D1) by determining from the top of the full port process ball valve to the desired end of the probe in 

the pipeline (see Figure 4)

 

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Apply the depth (D1) to the probe from the top of the base up the threaded rod to determine the lowering stopping point (see Figure 3)

 

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Install the 2 depth marking nuts on the threaded rod at the predetermined lower stopping point. Using 2 7/8” open end wrenches, rotate the 

upper nut clockwise and the lower nut counterclockwise simultaneously until the nuts are locked firmly in place.

 

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Lower the probe to the proper depth by using a 7/16” open end wrench only on the wrench flats of the threaded rod of the probe (Figure 5).

Step 4. Leak testing the probe connections

 

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Using a leak detector, check for leaks at the following locations: process connection, probe packing seal, and additionally any other 

connection made during the probe installation.

 

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If leaking occurs through the probe packing gland, use a 1 3/16” open end wrench to tighten the packing seal plug until the leak stops. DO 

NOT OVERTIGHTEN.

Installation Instructions

     Figure 1

     Figure 2

     Figure 3

     Figure 4

D1

Vent

Valve 

     Figure 5

D1

 


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©

2010 A+ Corporation, LLC.  All rights reserved.

SCC-752-InsInstallationOperation_0514

An ISO 9001:2008 certified company 

4

Step 1. Retract the probe

 

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Retract the probe by using the 7/16” open end wrench only on the wrench flats of the threaded probe.

 

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Turn the threaded probe until it comes to a noticeable stop in its original position. (See Figure 2)

Step 2. Isolate and Vent the Probe

 

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Slowly close the ball valve to the process. If resistance is meet when closing the valve be sure the probe is retracted 100%. 

    Note: If the probe is closed in the ball valve, the threads on the probe could be damaged.

 

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Use the factory supplied vent valve in the 1/8” NPT auxiliary port and a 7/16” wrench to bleed remaining process that is trapped between the 

closed process valve and the probe body. (see Figure 1)

Step 3. Remove from process valve

 

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Remove the probe from the process valve using a 1-3/8” open end wrench ONLY on the lowest wrench flats on the base, nearest to the NPT 

male threads (see Figure 1)

Removing Probe for Service

     Figure 1

     Figure 2

     Figure 3

     Figure 4

D1

Vent

Valve 

     Figure 5

D1

 


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An ISO 9001:2008 certified company 

Genie,

®

 Direct Drive Probe™,

 

and Genie

®

 Membrane Technology

TM

 are trademarks or registered

trademarks of A

+

 Corporation, LLC.  All other referenced trademarks are the property of their respective owners. 

Model Numbering & Additional Part Numbers

How to build the model number:

Your model number is determined by your specific needs. Choose options below.
Sealing material 

0 = PTFE/Neoprene rubber

 

 

                    (other materials available upon request)

Process connection

 

3 = 3/4” NPT 

       4 = 1” NPT                   6= 1.5” NPT

Probe insertion length (L)

8, 12, 18, 24, 36 inches

Sealing material replacement

Part # 75X-570 

(sold separately)

Speed wrench

Part # ACC-SW 

(sold separately)

  

 

  

 

 

 

752

SS

Sealing material

Process connection
Probe insertion length

1

Not designed for external fire. Prior to use in a system, a properly sized relief device is to be installed which limits the use to 110% of the MAWP.

Model Numbering & Additional Part Numbers