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3M DP1XX Instruction Manual

DP2XX DP3XX

Made by: 3M
Type: Instruction Manual
Category: Water Filtration Systems
Pages: 12
Size: 1.0 MB

 

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Installer: Please leave this manual with owner/operator.

Dual Port Manifold Water Filtration  

Systems Instruction Manual 

1

For DP1XX, DP2XX and DP3XX

High Flow Series Water Filtration Systems

3M

 

Water Filtration Products

 


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3M

 

Water Filtration Products

Table of Contents

Safety Information .......................................................................................................................................2
Warning Statements ....................................................................................................................................2
Caution/Important Notes ..............................................................................................................................3
Dual Port Manifolds and Systems ................................................................................................................3
Product Dimensions ....................................................................................................................................4  

Inlet and Outlet Connections ........................................................................................................................5 
How to Use “Push-in” Connectors ................................................................................................................5
How to Use “Inlet/Outlet” Fitting Retention Clips ...........................................................................................5
Equipment Installation .................................................................................................................................5 
Equipment Start-up Procedure  ....................................................................................................................6
Cartridge Change-out Procedure ..................................................................................................................7
Troubleshooting ...........................................................................................................................................7 
Parts Listing ................................................................................................................................................8
Warranty ....................................................................................................................................................11

SAFETY INFORMATION

Read, understand, and follow all safety information contained in these instructions prior to installation.  Retain 
these instructions for future reference.

Intended Use: 
The Dual Port Manifolds and Water Filtration Systems are intended for use in filtering potable water in the 
foodservice industry and have not been evaluated for other uses. These systems are installed at the point of use 
and must be installed as specified in the installation instructions. 

EXPLANATION OF SIGNAL WORD CONSEQUENCES

WARNING

Indicates a potentially hazardous situation, which, if not avoided, could result in death or seri-
ous injury and/or property damage.

CAUTION

       

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moder-
ate injury and/or property damage.

CAUTION

Indicates a potentially hazardous situation, which, if not avoided, may result in property damage.

WARNING

To reduce the risk associated with choking:
 
 •Do not allow children under 3 years of age to have access to small parts during the installation of this product.

To reduce the risk associated with the ingestion of contaminants:
  
Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection 
      before or after the system.

To reduce the risk associated with hazardous voltage due to an installer drilling through existing electric 
wiring or water pipes in the area of installation:
 •

Do not install near electric wiring or piping which may be in path of a drilling tool when selecting the  

      position to mount the filter bracket.
To reduce the risk of physical injury:
 •Depressurizesystemasshowninmanualpriortocartridgeremoval.
To reduce the risk associated with back strain:
 •Followsafeliftingprocedures.

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IMPORTANT NOTES

 

•Failuretofollowinstructionsmayvoidwarranty.

 •Allowaminimumof3”(7.6cm)clearspaceunderfiltertofacilitatecartridgechange.
 •Installwiththeinletandoutletportsaslabeled.Makesurenottoreverseconnections.
 •Somelocalcodesmayrequiretheuseofalicensedplumberorcertifiedinstallerwhendisruptingapotable

water line.

CAUTION

To reduce the risk associated with property damage due to water leakage:
  • Read and follow 
Use Instructions before installation and use of this system.
 •InstallationandUse

MUST comply with all state and local plumbing codes.

 •

Protect from freezing, remove filter cartridge when temperatures are expected to drop below40°F(4.4°C);

 

• Do not install on hot water supply lines. The maximum operating water temperature of this filter system is 

100°F(37.8°C).

  •

Do not installifwaterpressureexceeds125psi(862kPa).Ifyourwaterpressureexceeds80psi(552kPa),

       you must install a pressure limiting valve. Contact a plumbing professional if you are uncertain how to check 

 your water pressure.

  •

Do not install where water hammer conditions may occur. If water hammer conditions exist, you must

       install a water hammer arrester.  Contact a plumbing professional if you are uncertain how to check for this 

condition.

  •

Do not use a torch or other high temperature sources near filter system, cartridges, plastic fittings or plastic  

       plumbing.
 •Onplasticfittings,neverusepipesealantorpipedope.UsePTFEthreadtape

only, pipe dope properties may

       deteriorate plastic.
  •Takecarewhenusingpliersorpipewrenchestotightenplasticfittings,asdamagemayoccurifovertight--

       ening occurs.
  •

Do not install in direct sunlight or outdoors.

 •

Do not install near water pipes which will be in path of a drilling tool when selecting the position to mount 

       the bracket.
  •Mountfilterinsuchapositionastopreventitfrombeingstruckbyotheritemsusedintheareaofinstallation.
 •Ensurethatthelocationandfastenerswillsupporttheweightofthesystemwheninstalled.
 •Ensurealltubingandfittingsaresecureandfreeofleaks.
 •Thedisposablefiltercartridge

MUST be replaced every 12 months or at the rated capacity or if a noticeable   

        reduction in flow rate occurs.
•Anynon-metallicfittingsusedintheinstallationsmustbeofadequateratingforthelinepressure.

3

DP Manifolds and Systems
  The DP High Flow Series Water Filtration Systems help provide consistent high quality water for multiple    
  applications of cold beverages, ice, and coffee. The inlet water enters the manifolds on the left rear side and flows  
 through1,2,or3cartridgefiltersinparallel(dependinguponwhichmanifoldisinstalled).Twoseparatestreams
 exitthemanifold.Onestream(ontherightfrontside)hasscale-inhibitionmediaaddedfromadedicatedcartridge
  to reduce the ability of calcium and magnesium to precipitate as hard scale in ice machines and coffee brewers.  
  The other stream exits on the left side front.  It supplies cold beverage dispensers and includes no scale inhibitor.   
  The  capacity of the system is equal to the total combined flow rate and capacity ratings for the number of  

 


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Product Dimensions

DP1XX Water Filtration System

To Remove Cartridge

3 in (7.6 cm) Minimum

5 7/16 in

(13.8 cm)

23 5/16 in

(59.2 cm)

HF9X Series 

Cartridge
24 1/16"
(61.1 cm)

HF6X Series 

Cartridge
18 1/16"
(45.9 cm)

HF4X Series 

Cartridge
15 1/16"

((38.3 cm)

To Remove Cartridge

3 in (7.6 cm) Minimum

29 5/16"

(74.5 cm)

5 7/16"

(13.8 cm)

HF9X Series 

Cartridge
24 1/16"

(61.1 cm)

HF6X Series 

Cartridge
18 1/16"

(45.9 cm)

HF4X Series 

Cartridge
15 1/16"

((38.3 cm)

DP2XX Water Filtration System

DP3XX Water Filtration System

3" (7.6 cm) Minimum

Distance Required

To Remove Cartridge

HF9X Series 

Cartridge
24 1/16"
(61.1 cm)

HF6X Series 

Cartridge
18 1/16"
(45.9 cm)

HF4X Series 

Cartridge
15 1/16"

((38.3 cm)

5 7/16”

(13.8 cm)

17 1/4 “

(43.8 cm)

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Step 2

Step 3

Step 4

Step 1

 

  Some manifolds are outfitted with with a user friendly ‘Push In’ connector at the vent valve.  Proper use of the con- 
  nectors is shown in the figure below. It is most important that the tubing selected for use with these connectors  
  be of high quality, exact size and roundness, and with no surface nicks or scratches.  If it is necessary to cut the  
  tubing, use a plastic tubing cutter or sharp razor knife. Make a clean square cut.  Should a leak occur at a  
  "Push-In" connector, the cause is usually defective tubing.

How to Use “Push-in” Connectors

 

This product is outfitted with inlet/outlet fittings. The fittings can be attached or removed from the system without  

  tools. Retention clips are semi-circular in shape with three internal tabs, bottom, center and top. Tab intertaces 
  with windows in the manifold head near each connection port. clip is flexable and easily assembled following these 
  instruction and illustrations.
    1. Insert fitting into manifold.
    2. With fitting inserted into manifold port, snap clip into place beginning at the bottom window
    3. Push center tab into center window.
    4. Finally push top tab into top window.

How to Use the Inlet/Outlet Fitting Retention Clips

CAUTION

To reduce the risk associated with property damage due to water leakage:

  • Do not use a torch or other high temperature sources near filter system, cartridges, plastic fittings or plastic 

       plumbing.
•Onplasticfittings,neverusepipesealantorpipedope.UsePTFEthreadtapeonly,pipedopepropertiesmay 
       deteriorate plastic.
    • Take care when using pliers or pipe wrenches to tighten plastic fittings, as damage may occur if overtight-        

       ening occurs.
 

• Do not install near water pipes which will be in path of a drilling tool when selecting the position to mount     

the system.

 •Mount filter in such a position as to prevent it from being struck by other items used in the area of installation.
 •Ensure that the location and fasteners will support the weight of the system when installed.
 

•Ensure all tubing and fittings are secure and free of leaks.

Equipment Installation

Inlet and Outlet Connections 
  The water inlet is on the left side rear and the outlets are on both sides and are identified with labels. The fitting  

 sizeis3/4”NPT(Male).Built-incheckvalves(non-return)areincorporatedintobothoutlets.

CAUTION

To reduce the risk associated with property damage due to water leakage:

  • Do not install unit if collet is missing. Contact your Sales Representative if collets are missing

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Manifolds may be used with metal or non-metallic piping systems. 
 

      1. Shut off incoming cold water supply. 

        2. Select the installation location.   
       

  IMPORTANT NOTE:Allowaminimumof3in(7.6cm)ofspacebelowthecartridges for change-outs. 

    3.Selectfasteners(notincluded)andtoolsappropriatefortheinstallationlocation(wall,supportstructure

     mountedtowallstuds,concrete,etc.)

        4. Mount the manifold/filter system to a wall using the mounting holes provided on the back plate of the  

 

          metal bracket.   

      •Itisrecommendedtofirstdrawalevellineonthemountingsurfaceattheheightofthefasteners.

      •Markthelocationofthefastenersusingthebracketasatemplateorbymeasuringthedistance

              between the mounting holes. 
      •Installthefastenersandallow1/4”-3/8”(6-10mm)ofeachfastenertoprotrudefromthesurface.

      •Installthemanifoldontothefasteners. 
      •Tightenthefasteners. 
    5.Installinlet(leftrear)andoutletfittings(rightfronttoice/coffeeandleftfronttobeverage)tothemanifold. 
     Allconnectionsterminatewitha3/4”NPT(male)fitting.Theinletkitincludesafittingandaballvalve.The

          left front outlet is a fitting only.  The kit for the right side outlet to ice includes the fitting, a stainless-steel filter head,  
     (2)nipplesandacheckvalve.Theinstructionsfortheinstallationclipsareonpage5(PTFEtapeisnotincluded). 
         

IMPORTANT NOTES:Besureinstallthestainlesssteelfittingheadwiththeflowarrow. 

         6. Remove the sanitary caps from the water filter cartridges, and apply a light coat of water or food-grade  

 

          lubricant to the o-rings on each of the cartridges. 
        7.Alignthetabsofthecartridgewiththeslotsintheretainingplateandinsertthecartridgeintothemanifold.
     Becertaintoplacethecorrectcartridgesintothecorrectlocation. 
        8.Turnthecartridgetotherightuntilaclickingsoundisheard.Repeatfortheremainingcartridges;the

          clicking sound indicates the cartridge is properly engaged. 
        9. Install the smaller scale inhibitor cartridge by engagng the threads in the stainless steel tee and rotating to    
     theright(clockwise)untilsnug,regardlessoffinallabelorientation.

Equipment Start-up Procedure

       

1. Turn on incoming water to system. 

    2.Presurizesystembyrotatingtheinletballvalvehandleonthemanifoldtotheright(counterclockwise)to
          the “ON” position.  
        3. Check for leaks. 
        4. Flush system in accordance with performance data sheet supplied with the water filtration cartridges.

 

IMPORTANT NOTES

 

•Failuretofollowinstructionsmayvoidwarranty.

 •Allowaminimumof3in.(7.6cm)clearspaceunderfiltertofacilitatecartridgechange.
 •Installwiththeinletandoutletportsaslabeled.Makesurenottoreverseconnections.
 •Somelocalcodesmayrequiretheuseofalicensedplumberorcertifiedinstallerwhendisruptingapotablewaterline.

CAUTION

To reduce the risk associated with property damage due to water leakage:
  
  •Ensure that the location and fasteners will support the weight of the system when installed and full of water.

 

 

 

 

CAUTION

To reduce the risk associated with property damage due to water leakage:
  
  •Anynon-metallicfittingsusedintheinstallationsmustbeofadequateratingforthelinepressure.

 

 

 

 

6

 


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Cartridge Change-out  Procedure

   

    The water filter cartridges will need to be changed every 6-12 months or when low pressure in indicated on  
    the manifolds pressure gauge, whichever occurs first. Depending on local water quality, you may need to change  
    the cartridges prior to the  recommended change-out. The loss of flow to carbonators or improper fill at the ice  
    maker are also indicators that the cartridges will need to be replaced 
       1.Shutofftheinletwaterbyrotatinginletballvalve1/4turntotheleft(clockwise)onmanifoldtothe“OFF”position. 
        2. Depressurize system. Use plastic tubing and and vent valve for for DP2XX and DP3XX manifolds. There is no 
          vent valve on DP1XX manifold. 
        4. Push tab to release cartridge locking mechanism while simultaneously rotating cartridge slightly to the left.

 
       

       

        5. Using both hands and holding cartridge from the bottom, rotate the cartridge a quarter turn to the left and  
          gently pull down.  
         

IMPORTANT NOTE:Asmallamountofwaterwilldrainfrommanifoldascartridgeisremoved. 

        6. Remove sanitary cap from new cartridge. Install water filter cartridge with a quarter turn to the right until  
          cartridge comes to a complete stop. Repeat for remaining filter cartridges

 

        7.Slowlyturntheinletwaterballvalveonthemanifoldtotheleft(counterclockwise)totheLONposition,and
          check for leaks.    

 

 

 

 

        8. Flush system in accordance with performance data sheet supplied with the water filtration cartridges.

CAUTION

To reduce the risk associated with property damage due to water leakage:
  • Read and follow 
Use Instructions before installation and use of this system.
 •Thedisposablefiltercartridge

MUST be replaced every 12 months or at the rated capacity or if a noticeable 

       reduction in flow rate occurs.

 

 

 

 

No water flow through system

Inlet valve closed

Filters clogged

Check shut-off valve position

Replacefiltercartridge(s)

Not enough water to  

downstream application

Low incoming water pressure

Filters clogged

Check source

Replacefiltercartridge(s)

Short filter life

Temporarily dirty water

Change cartridges or install an 

additional upstream pre-filter

Troubleshooting

7

WARNING

To reduce the risk associated with back strain:
 •Followsafeliftingprocedures.

 


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Item

Part no.

Description

Qty*

Function

1

6228603

DP1XX Single Manifold

1

Assembly,complete

2

See catalog

Replacement Cartridge

1

Water filtration

3

8500549

Pressure gauge

1

Monitor outlet water pressure

4

85-8528

Clip

1

Retain inlet/outlet fittings

5

63597320

o-ring

1

Seal inlet/outlet fittings

6

6225005

Inlet fitting kit –left rear

1

Inlet fitting with ball valve

7

6225006

Outlet fitting kit – left front

1

Beverageoutletfitting

8

6225007

Outlet fitting kit – right front

1

Ice/Coffee outlet fitting

9

60-235380

¾” MNTP x ¾” FMPT ball valve

1

Inlet water shut-off

10

Inquire

Retainer kit

1

Secure cartridges  

11

5582106

HF8-S Replacement Cartridge

1

Scale inhibitor 

DP1XX Replacement Parts Listing

*Per part number, not per system or assembly.

10

2

3

5

6

1

9

Rear

Front 
Outlet

Outlet

Inlet

11

4

7

8

Front

5

8

 


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Item

Part no.

Description

Qty*

Function

1

6228503

DP2XX Twin Manifold 

1

Assembly,complete

2

60-2333700

Vent Valve

1

Release trapped air

3

See catalog

Replacement Cartridges

1

Water filtration

4

8500549

Pressure gauge

1

Monitor outlet water pressure

5

85-8528

Clip

1

Retain inlet/outlet fittings

6

63597320

o-ring

1

Seal inlet/outlet fittings

7

6225005

Inlet fitting kit –left rear

1

Inlet fitting with ball valve

8

6225006

Outlet fitting kit – left front

1

Beverageoutletfitting

9

6225007

Outlet fitting kit – right front

1

Ice/Coffee outlet fitting

10

60-235380

¾” MNTP x ¾” FMPT ball valve

1

Inlet water shut-off

11

Inquire

Retainer kit

1

Secure cartridges 

12

5582106

HF8-S Replacement Cartridge

1

Scale inhibitor 

DP2XX Replacement Parts Listing

*Per part number, not per system or assembly.

1

3

3

4

6

5

2

10

Inlet

7

Rear

9

Front

6

Outlet

12

11

Front 
Outlet

8

9

 


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*Per part number, not per system or assembly.

3

1a

11

3

3

4

2

9

Front

Inlet

5

6

10

6

7

Rear

Outlet

12

Front 
Outlet

7

Item

Part no.

Description

Qty*

Function

1

6228403

DP3XX Triple Manifold 

1

Assembly,complete

2

60-2333700

Vent Valve

1

Release trapped air

3

See catalog

Replacement Cartridges

1

Water filtration

4

8500549

Pressure gauge

1

Monitor outlet water pressure

5

85-8528

Clip

1

Retain inlet/outlet fittings

6

63597320

o-ring

1

Seal inlet/outlet fittings

7

6225005

Inlet fitting kit –left rear

1

Inlet fitting with ball valve

8

6225006

Outlet fitting kit – left front

1

Beverageoutletfitting

9

6225007

Outlet fitting kit – right front

1

Ice/Coffee outlet fitting

10

60-235380

¾” x ¾” ball valve

1

Inlet water shut-off

11

Inquire

Retainer kit

1

Securecartridges;

12

5582106

HF8-S Replacement Cartridge

1

Scale inhibitor 

10

 


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Seller warrants its equipment against defects in workmanship and material for a period of 12 months from date of shipment from 
the factory under normal use and service and otherwise when such equipment is used in accordance with instructions furnished 
bySellerandforpurposesdisclosedinwritingatthetimeofpurchase,ifany.Anyunauthorizedalterationormodificationofthe
equipmentbyBuyerwillvoidthiswarranty.Seller’sliabilityunderthiswarrantyshallbelimitedtothereplacementorrepair,F.O.B.
point of manufacture, of any defective equipment or part which, having been returned to the factory, transportation charges prepaid, 
hasbeeninspectedanddeterminedbytheSellertobedefective.THISWARRANTYISINLIEUOFANYOTHERWARRANTY,EITHER
EXPRESSEDORIMPLIED,ASTODESCRIPTION,QUALITY,MERCHANTABILITY,FITNESSFORANYPARTICULARPURPOSEORUSE,OR
ANYOTHERMATTER.UndernocircumstancesshallSellerbeliabletoBuyeroranythirdpartyforanylossofprofitsorotherdirect
or indirect costs, expenses, losses or consequential damages arising out of or as a result of any defects in or failure of its products 
or any part or parts thereof or arising out of or as a result of parts or components incorporated in Seller’s equipment but not supplied 

Limited Warranty

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400 Research Parkway

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