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360 Yield 360 Y-DROP ROGATOR Instruction Manual

360 Y-DROP JOHN DEERE 4630\ 360 Y-DROP JOHN DEERE R SERIES\ 360 Y-DROP HAGIE ALUMINUM BOOM\ 360 Y-DROP CASE 80 BOOM\ 360 Y-DROP CASE 90 BOOM\ 360 Y-DROP CASE 120 BOOM

Made by: 360 Yield
Type: Instruction Manual
Category: Farm Equipment
Pages: 11
Size: 4.36 MB

 

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INSTRUCTIONS 

360 Y-DROP

®

ROGATOR

360 Y-DROP

®

 REGISTRATION

Please visit 

productregistration.360yieldcenter.com

 

to complete the product registration for your  

360 Y-DROP so we can better support our products 

from day one and ensure you have the latest 

upgrades, warranty parts and technical support. 

Thank you!

360YIELDCENTER.COM 

V1 - 11.30.2016

 


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INSTRUCTIONS 

360 Y-DROP

ROGATOR

2

 INTRODUCTION

      Before beginning, it’s important to know where each mounting bracket fits relative 

to the row spacing involved. The 360 Y-DROP unit should be precisely centered 
on the machine, as this is critical to the assembly of the system to the sprayer and 
for mounting the system to your sprayer boom. There are, however, many boom 
variations among all sprayer models. Your sprayer may not be identical to the model 
in the following steps of the guide, and the pictures may not exactly reflect your 
model. While these steps will help you install most of your 360 Y-DROP system,  
you may need to custom-fit some components with your particular boom.

  RECOMMENDED TOOLS

     Ratchet wrench with 1/2" and 9/16" deep well sockets 
     3/8" 12-point socket
     1/2" and 9/16" combination wrenches 
     #2 Phillips screwdriver (for the shield installation)

  TORQUE VALUES

     Refer to these torque values when tightening all fasteners

  

  
    

    5/16" stainless

U-bolt

15 ft/lbs

  5/16" stainless 

Set screw

15 ft/lbs

  3/8" carbon

U-bolt

35 ft/lbs

  5/16" carbon 

U-bolt

30 ft/lbs

  5/16" carbon 

Stop bolt

30 ft/lbs

 QUESTIONS

     Call our Product Support team at 888-512-4890

 


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INSTRUCTIONS 360 Y-DROP

ROGATOR

360YIELDCENTER.COM

3

ESTABLISH 

DROP LOCATIONS 

 

Figures 1 and 2

 

Step 1

   Locate the center of the machine and 

identify the location of all the drops. On 
the sprayer boom, mark where each riser 
mount will be located. This will ensure 
that the extension tubes will not interfere 
with the riser mounts.

 

Figure 3

 

Step 2

   For the primary boom; starting at the 

wing fold pivot pin, measure out and 
make marks at 61", 131", 190", 256"  
and 310" (all measurements are ±5"). 
Repeat for the other primary boom.

 

I.

Figure 1  

Figure 2

Figure 3

310"

256"

190"

131"

61"

 


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INSTALL MOUNT ASSEMBLIES  

ON THE OEM PRIMARY BOOM

  

NOTE: It is only on the 120' booms that the center 
section wet boom is below the OEM boom. On the 
80', 90' and 100' booms, the wet boom is positioned  
higher. Keep this is mind, as the pictures that follow 
may not exactly match your equipment. This will not 
affect the installation of the 360 Y-DROP brackets.

 

Figure 4

 

Step 1

 

 With the threads pointing down, install 
U-bolt (1) on the top of the OEM primary 
boom.

  

Primary Booms:

 

 

Rogator 80, 90, 100 - Use Bag AD and Bag AJ

 

 

Rogator 120 - Use Bag AD

 

Step 2

 

 Install bracket assembly (2) and flange 
lock nut (3).   

Hardware Kit D

   Repeat Steps 1 and 2 for the other OEM mount 

bracket kit.

 

Step 3

 

 Install extension tube (4).

 

Step 4

 

 Install boom bracket (5) onto the  
extension tube.

 

Step 5

 

 Install square U-bolts (6), the 5/16" extra 
thick washers and the 5/16" nuts.  

Hardware Kit A

 

Step 6

 

 Install stop bolts (7) at both the front  
and the rear of the extension tube.  

Hardware Kit B

 

Figure 5

 

Step 7 

   Install stainless steel set screw and jam nut 

assembly (1) onto the bracket assemblies. 

Hardware Kit D

   Repeat Steps 1-7 for the remaining mount  

assemblies on the OEM primary boom.

INSTRUCTIONS 360 Y-DROP

ROGATOR

II.

360YIELDCENTER.COM

4

Figure 5

Figure 4

5

4

7

6

1

1

7

2

3

 


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 INSTALL CENTER SECTION  

SQUARE TUBE

 

Figure 6

  Step 1

 

  With the threads pointing down, install 
square U-bolt (1) on the front OEM center  
section boom.

  

Center Section:

 

 

Rogator 80, 90, 100 - Use Bag AD and Bag AJ

 

 

Rogator 120 - Use Center Section Kit

 

Step 2

 

 Position bracket assembly (2) and install 
3/8" flange nuts (3).

 

Step 3

 

 With the threads pointing down, install 
square U-bolt (4) on the rear OEM  
center section boom.

 

Step 4

 

 Install adapter plate (5) and 3/8" flange 
nuts (6).

 

Step 5

 

 Install extension tube (7) onto bracket 
assembly (2).

 

Figure 7

 

Step 6

 

 Install boom bracket (1) onto extension 
tube (2). 

Bag BB

 

Step 7

 

Install stop bolt assemblies (3).

 

Step 8

 

 Install stop bolts (3) at both the front and 
the rear of the extension tube.

  Repeat Steps 1-8 for the other center section mount.

 

Figure 8

 

Step 9

 

 Install stainless steel set screw and  
jam nut assembly (1) onto the bracket 
assemblies. 

Hardware Kit D

INSTRUCTIONS 360 Y-DROP

ROGATOR

III.

360YIELDCENTER.COM

5

Figure 6

Figure 7

7

2

2

6

1

3

3

2

1

4

5

3

Figure 8  

1

1

 


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INSTRUCTIONS 360 Y-DROP

ROGATOR

360YIELDCENTER.COM

6

 INSTALL 360 Y-DROP  

BOOM

 

Figure 9

 

Step 1

   Assemble 5' boom sections (1) using the  

8" boom connectors (2) and the supplied 
hardware. 

Hardware Bag CC

 

Step 2

    Repeat Step 1 as needed in order to  

assemble the entire 360 Y-DROP boom.

 

Step 3

    Set the 360 Y-DROP boom assembly  

onto boom bracket (3). 

   Repeat Steps 1 -3 for the remaining boom assemblies.

 

 

 

 CAUTION:  The 360 Y-DROP boom assembly may 
weigh up to 150 lbs. (68 kg). Exercise caution and 
enlist help for this process.

 

Figure 10

  

Step 4

   In order to span the full length of the  

center section 360 Y-DROP boom, you  
will need to cut and drill one of the 5'  
boom sections to 1'. Mount this 1' section 
between two full 5' boom sections. Drill a 
7/16" through hole centered 2" from the 
outside edge.

 

Figures 11 and 12

  

Step 5

   Install square U-bolt (1), the 5/16" extra 

thick washers, and the 5/16" nuts over  
the 360 Y-DROP boom (2). 

Hardware Kit A

 

 

Step 6

   Install stop bolt (3) at both the front and 

the rear of the extension tube. Repeat for 
remaining stop bolts. 

Hardware Kit B

 

 

Step 7

   Install stainless steel set screw and  

jam nut assembly (4). See Figure 13 for  
detail. Repeat for the remaining mount  
assemblies on the primary boom.

IV.

Figure 9

Figure 10

Figure 11

Figure 12

1

2

4

4

3

3

1

2

 


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INSTRUCTIONS 360 Y-DROP

ROGATOR

360YIELDCENTER.COM

7

 INSTALL BREAKAWAY ASSEMBLY - 

ONE PIECE

 

Figure 13

 

Step 1

   Install breakaway assembly - one piece (1) 

using the square U-bolts (2) and the extra 
thick washer and Nylock nut. Repeat for 
the remaining breakaway assemblies - 
one piece. 

Hardware Kit C

 

Figure 14

   Figure 14 may show more or fewer mounts than 

your installation. The alignment and quantity of the 
mounts will depend on your row spacing.

 

Figure 15

 

Step 2

   Install riser tube assembly (1) into the 

breakaway assembly - one piece (2).

 

Step 3

  Install pin (3).

   Repeat Steps 2 and 3 for the remaining riser tube 

assemblies.

NOTE: Included in most sprayer mount packages 
are standard riser mounts to be used when primary 
booms are folded and in transport mode.   These 
standard riser mounts should be mounted in 
locations that allow you to relocate the drops away 
from potential tire interference.  See “Install Riser 
Mounts Without Breakaway Assemblies” section on 
next page for more instructions.  

V.

Figure 13  

Figure 14

Figure 15

1

2

2

3

1

 


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INSTRUCTIONS 360 Y-DROP

ROGATOR

360YIELDCENTER.COM

8

 INSTALL RISER MOUNTS WITHOUT 

BREAKAWAY ASSEMBLIES 

(OPTIONAL)

 

Figure 16

 

Step 1

   Install riser mount (1) using the square 

U-bolts (2) and the extra thick washer 
and Nylock nut. Repeat for the remaining 
riser mounts. 

Hardware Kit C

 

Figure 17

   Figure 17 may show more or fewer riser mounts 

than your installation. The alignment and quantity 
of the riser mounts will depend on your row spacing.

 

Figure 18

 

Step 2

   Install riser tube assembly (1) into the 

riser mount (2).

 

Step 3

  Install pin (3).

   Repeat Steps 2 and 3 for the remaining riser tube 

assemblies.

V.

Figure 17

Figure 18

2

3

1

Figure 16

2

1

 


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INSTRUCTIONS 360 Y-DROP

ROGATOR

360YIELDCENTER.COM

9

Figure 19  

Figure 20

Figure 21

INSTALL SHIELDS AND  

RISER HOSES

 

Figure 19

 

Step 1

  Install shield (1) onto riser tube (2).

 

Figure 20

 

Step 2

    Install base unit (1) onto riser tube (2).

 

Figure 21

 

Step 3

   Assemble drag hoses (1) to 360 Y-DROP 

base and secure with hose clamps (2).

 

Figure 22

 

Step 4

   Note the orientation of the drag hose 

clamps. The tails should point inward.

VI.

Figure 22  

2

2

1

1

2

1

 


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INSTRUCTIONS 360 Y-DROP

ROGATOR

360YIELDCENTER.COM

All other trademarks are the property of 360 Yield Center, its affiliates and/or its licensors.  

©2016 360 Yield Center. All rights reserved. 

Figure 23 

Figure 24

Figure 25

INSTALL SHIELDS AND  

RISER HOSES 

(CONTINUED)

 

 

Figure 23

 
 
 
 

 

 CAUTION:  Do NOT use a drill or impact driver  
for Steps 5 and 6.

 

Step 5

   Install two ½" screws (1).

 

Step 6

  Install two ¾" screws (2).

 

Step 7

  Install rubber washer (3) into the “Y”.

 

Figure 24

 

Step 8

   Install riser hose assembly (1) into the “Y”. 

 

Figure 25

 

Step 9

   Route riser hose assembly (1) as shown  

in Figure 25. 

 

Step 10

   Install the riser hose assembly to the  

OEM nozzle body.

 

Step 11

   Use 3 equally spaced plastic ties to  

secure the riser hose assembly.

   Repeat Steps 1-11 for the remaining  

360 Y-DROP Shields.

VI.

  INSTALLATION COMPLETE.

1

1

1

1

3

2